AUTOMATIC TRANSMISSION ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL TRANSMISSION BREATHER ASSEMBLY


    1. B006502C01
      *a Ground Wire

      Install the transmission breather assembly as shown in the illustration with the 2 bolts.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

      Tech Tips

      Bolt Length:

      • Bolt (A): 30 mm (1.18 in.)

      • Bolt (B): 14 mm (0.551 in.)

    2. Engage the 2 clamps to connect the wire harness to the transmission breather assembly.

    3. Install the bolt to connect the ground wire to the transmission breather assembly.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  2. INSTALL TORQUE CONVERTER ASSEMBLY


    1. B00665XC01
      *a Engine Assembly Surface
      *b Drive Plate and Ring Gear Sub-assembly Surface

      Using a vernier caliper and straightedge, measure the dimension (A) between the automatic transmission assembly contact surface of the engine assembly and torque converter assembly contact surface of the drive plate and ring gear sub-assembly.

    2. B0066Z1C01
      *a Matchmark

      Align the matchmark on the automatic transmission case sub-assembly with the one on the torque converter assembly and engage the splines of the input shaft with the turbine runner splines.

      Note

      Install the torque converter assembly to the input shaft while keeping it horizontal.

    3. B00686QC01
      *1 Front Oil Pump Oil Seal

      Rotate the torque converter assembly approximately 180° and engage the splines of the stator shaft with the stator assembly.

      Note


      • Do not damage the front oil pump oil seal.

      • Install the torque converter assembly to the input shaft while keeping it horizontal.

    4. B0065D8C01
      *1 Front Oil Pump Oil Seal

      Rotate the torque converter assembly approximately 180° again, align the matchmark on the torque converter assembly with the one on the automatic transmission case sub-assembly and insert the key of the torque converter assembly into the groove of the oil pump drive gear.

      Note


      • Do not push the torque converter assembly excessively when rotating it.

      • Do not damage the front oil pump oil seal.

      • Install the torque converter assembly to the input shaft while keeping it horizontal.

    5. B0066YAN01

      Using a vernier caliper and straightedge, measure the dimension (B) shown in the illustration and check that the dimension (B) is more than the dimension (A), which was measured in the previous step.

      Standard
      Dimension (A) + 1 mm (0.0394 in.) or more

      Note


      • Make sure to deduct the thickness of the straightedge.

      • If the automatic transmission assembly is installed to the engine assembly with the torque converter assembly not sufficiently inserted, the torque converter assembly may be damaged.

  3. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY


    1. B0066QMC01
      *1 Drive Plate and Ring Gear Sub-assembly
      *2 Crankshaft
      *a Torque Converter Assembly Centerpiece
      B0067U9 Clutch Spline Grease

      Apply clutch spline grease to the surface of the part of the crankshaft that contacts the torque converter assembly centerpiece.

      Clutch Spline Grease
      Toyota Genuine Clutch Spline Grease or equivalent
      Maximum Grease Amount
      Approximately 1 g (0.0353 oz)
    2. B0067I0C01
      *a Mark

      Make sure that the mark is positioned as shown in the illustration.

    3. B00664XC01
      *a Knock Pin

      Confirm that the 2 knock pins are installed to the engine assembly and are not damaged.

    4. B00663FN02

      While keeping the engine assembly and automatic transmission assembly horizontal, align the 2 knock pins with the holes in the automatic transmission assembly and install the automatic transmission assembly with the 10 bolts.

      Torque:
      Bolt (A)
      37 N*m  { 377 kgf*cm, 27 ft.*lbf }
      Bolt (B)
      71 N*m  { 724 kgf*cm, 52 ft.*lbf }

      Note


      • Do not use excessive force when installing the automatic transmission assembly.

      • Check that the torque converter assembly rotates.

      • Make sure that the wire harness or other similar items are not pinched between the contact surfaces.

      Tech Tips

      Bolt Length:

      • Bolt (A): 43 mm (1.69 in.)

      • Bolt (B): 50 mm (1.97 in.)

    5. Connect the breather plug hose to the transmission breather assembly.

      Tech Tips

      Be sure to insert the breather plug hose until stopped by the protrusion on the transmission breather assembly.

  4. CONNECT WIRE HARNESS


    1. Connect the wire harness to the automatic transmission assembly with the nut and 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Engage the 2 clamps.

    3. Connect the transmission wire connector.

      Tech Tips

      Push up the lever until the claw of the transmission wire connector makes a connection sound.

    4. Connect the park/neutral position switch assembly connector.

  5. INSTALL FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY


    1. B0067FBC01
      *1 Pin
      *2 Clip

      Install the floor shift gear shifting rod sub-assembly to the transmission control shaft lever RH with the pin.

    2. Install a new clip.

    3. B0065JQC01
      *1 Transmission Control Shaft Lever RH
      *a P
      *b R
      *c N

      Turn the transmission control shaft lever RH counterclockwise until it stops, then turn it clockwise 2 notches.

  6. INSTALL REAR ENGINE MOUNTING INSULATOR ASSEMBLY


    1. B00662TC03
      *a Claw
      B0067U9 Front of the vehicle

      Install the rear engine mounting insulator assembly to the automatic transmission assembly with the 4 bolts.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

      Tech Tips

      Make sure that the claw is facing the front of the vehicle.

  7. INSTALL REAR ENGINE MOUNTING MEMBER


    1. Install the rear engine mounting member to the rear engine mounting bracket with the 4 nuts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  8. INSTALL DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT


    1. Turn the crankshaft to gain access to the installation locations of the 6 drive plate and torque converter assembly setting bolts and install each bolt while holding the crankshaft pulley with SST.

      SST
      09213-70011   ( 09213-70020 )
      Torque:
      48 N*m  { 489 kgf*cm, 35 ft.*lbf }

      Note

      First install the black colored bolt, and then the remaining 5 silver colored bolts.

  9. INSTALL OIL COOLER TUBE


    1. Install the oil cooler tube to the No. 2 flexible hose clamp and engine assembly with the 3 bolts.

      Torque:
      13.5 N*m  { 138 kgf*cm, 10 ft.*lbf }

    2. Connect the 2 oil cooler hoses to the automatic transmission assembly and slide the 2 clips to secure them.

  10. INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY


    1. Install the No. 1 exhaust pipe support bracket sub-assembly with the 2 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }

  11. INSTALL EXHAUST MANIFOLD TO HEAD GASKET (for Bank 1)

    Click here

  12. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (TWC: Front Catalyst)

    Click here

  13. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  14. INSTALL ENGINE MOUNTING DAMPER

    Click here

  15. INSTALL STARTER ASSEMBLY

    Click here

  16. RESET MEMORY

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