BRAKE BOOSTER(for LHD) INSTALLATION

PROCEDURE

1. INSTALL CHECK VALVE GROMMET

   
   

   1. Install a new check valve grommet to the brake booster assembly.

2. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY

   
   

   1. Install the brake vacuum check valve assembly to the brake booster assembly.

3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

   
   

   1. Temporarily install the clevis lock nut and brake master cylinder push rod clevis to the brake booster assembly.

      Note

      Fully tighten the clevis lock nut when adjusting the brake pedal height.

4. INSTALL BRAKE BOOSTER GASKET

   
   

   1. Install a new brake booster gasket to the brake booster assembly.

5. INSTALL BRAKE BOOSTER ASSEMBLY

   
   

   1. Install the brake booster assembly to the vehicle body with the 4 nuts.

      Torque:

      12.7 N*m  { 130 kgf*cm, 9 ft.*lbf }

      Note

      Do not kink or damage the brake lines.

6. INSTALL PUSH ROD PIN

   Click here

7. INSTALL BRAKE PEDAL RETURN SPRING

   
   

   1. Install the brake pedal return spring to the push rod pin and steering column assembly.

8. INSTALL BRAKE ACTUATOR WITH BRACKET

   Click here

9. INSTALL REAR NO. 1 BRAKE TUBE

   Click here

10. INSTALL FRONT NO. 1 BRAKE TUBE

    Click here

11. INSTALL FRONT NO. 3 BRAKE TUBE

    Click here

12. CONNECT UNION TO CHECK VALVE HOSE

    Click here

13. INSTALL BRAKE MASTER CYLINDER O-RING

    Click here

14. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

    Click here

15. INSTALL WIRING HARNESS CLAMP BRACKET

    Click here

16. INSTALL NO. 3 ENGINE ROOM RELAY BLOCK ASSEMBLY

    Click here

17. INSTALL FRONT UPPER SUSPENSION TO COWL BRACE LH

    Click here

18. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

19. BLEED BRAKE SYSTEM

    Click here

20. INSTALL FRONT WHEEL LH

    Click here

21. INSPECT AND ADJUST BRAKE PEDAL

    Click here