BRAKE BOOSTER(for RHD) REMOVAL

CAUTION / NOTICE / HINT

PROCEDURE

1. Click here

   PRECAUTION

   Note:

   After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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2. Click here

   REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

   Tip:

   Use the same procedure as for LHD.

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3. Click here

   REMOVE FRONT WHEEL RH

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4. Click here

   DRAIN BRAKE FLUID

   Note:

   If brake fluid leaks onto any painted surface, immediately wash it off.

5. Click here

   REMOVE FRONT UPPER SUSPENSION TO COWL BRACE RH

   Tip:

   Use the same procedure for the RH side and LH side.

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6. Click here

   SEPARATE NO. 3 ENGINE ROOM RELAY BLOCK ASSEMBLY

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7. Click here

   REMOVE WIRING HARNESS CLAMP BRACKET

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8. Click here

   REMOVE BRAKE MASTER CYLINDER SUB-ASSEMBLY

   Click here

9. Click here

   REMOVE BRAKE MASTER CYLINDER O-RING

   Click here

10. Click here

    REMOVE FRONT NO. 2 BRAKE TUBE

    Click here

11. Click here

    DISCONNECT UNION TO CHECK VALVE HOSE

    Click here

12. Click here

    REMOVE FRONT NO. 1 BRAKE TUBE

    Click here

13. Click here

    REMOVE REAR NO. 1 BRAKE TUBE

    Click here

14. Click here

    REMOVE BRAKE ACTUATOR WITH BRACKET

    Click here

15. Click here

    REMOVE BRAKE PEDAL RETURN SPRING

    
    

    1. Remove the brake pedal return spring from the steering column assembly and push rod pin.

16. Click here

    REMOVE PUSH ROD PIN

    Click here

17. Click here

    REMOVE BRAKE BOOSTER ASSEMBLY

    
    
    1. 

       Remove the 4 nuts and brake booster assembly from the vehicle body.

       Note:

       Do not kink or damage the brake lines.

18. Click here

    REMOVE BRAKE BOOSTER GASKET

19. Click here

    REMOVE BRAKE MASTER CYLINDER PUSH ROD CLEVIS

    
    

    1. Loosen the clevis lock nut and remove the brake master cylinder push rod clevis and clevis lock nut from the brake booster assembly.

20. Click here

    REMOVE BRAKE VACUUM CHECK VALVE ASSEMBLY

    
    

    1. Remove the brake vacuum check valve assembly from the brake booster assembly.

21. Click here

    REMOVE CHECK VALVE GROMMET

    
    

    1. Remove the check valve grommet from the brake booster assembly.