RADIATOR INSTALLATION

PROCEDURE

1. Click here

   INSTALL LOWER RADIATOR SUPPORT

   
   

   1. Install the 2 lower radiator supports to the radiator assembly.

2. Click here

   INSTALL RADIATOR SUPPORT CUSHION

   
   

   1. Install the 2 radiator support cushions to the radiator assembly.

3. Click here

   INSTALL RADIATOR ASSEMBLY

   
   

   1. Engage the 3 guides.

   2. Engage the 3 claws and install the fan shroud assembly to the radiator assembly.

      Note:

      Do not damage the radiator assembly when installing the fan shroud assembly.

   3. Install the radiator assembly with the fan shroud assembly to the vehicle.

      Note:

      Do not apply excessive force to the cooler condenser assembly or pipe when installing the radiator assembly.

4. Click here

   INSTALL ENGINE ROOM ECU OUTLET DUCT

   
   

   1. Install the engine room ECU outlet duct to the fan shroud assembly.

5. Click here

   INSTALL COOLER CONDENSER ASSEMBLY

   
   

   1. Engage the 2 guides.

   2. Engage the 2 claws and install the cooler condenser assembly to the radiator assembly.

      Note:

      Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.

6. Click here

   INSTALL UPPER RADIATOR SUPPORT

   
   

   1. Install the upper radiator support with the 5 bolts.

      8.0 N*m

      82 kgf*cm

      71 in.*lbf

   2. Engage the 5 clamps.

   3. Connect the 2 horn connectors and smog ventilation sensor connector.

7. Click here

   CONNECT ENGINE ROOM MAIN WIRE

   
   

   1. Connect the 2 cooling fan ECU connectors.

   2. Engage the 6 clamps and connect the engine room main wire to the upper radiator support.

8. Click here

   CONNECT OIL COOLER TUBE

   
   

   1. Connect the No. 3 transmission oil cooler hose and No. 4 transmission oil cooler hose to the radiator assembly and slide the 2 clips to secure them.

   2. Connect the oil cooler tube to the fan shroud assembly with the 2 bolts.

      5.5 N*m

      56 kgf*cm

      49 in.*lbf

9. Click here

   CONNECT NO. 2 RADIATOR HOSE

   
   

   1. Connect the No. 2 radiator hose to the radiator assembly and slide the clip to secure it.

10. Click here

    CONNECT NO. 1 RADIATOR HOSE

    
    

    1. Connect the No. 1 radiator hose to the radiator assembly and slide the clip to secure it.

11. Click here

    INSTALL RADIATOR RESERVE TANK ASSEMBLY

    
    

    1. Engage the 2 claws and install the radiator reserve tank assembly to the fan shroud assembly.

    2. Connect the radiator reserve tank hose to the radiator assembly and slide the clip to secure it.

    3. Connect the reserve tank outlet hose to the water inlet housing and slide the clip to secure it.

12. Click here

    INSTALL HOOD LOCK ASSEMBLY

    Click here

13. Click here

    CONNECT HOOD LOCK CONTROL CABLE ASSEMBLY

    
    

    1. Engage the clamp and connect the hood lock control cable assembly to the upper radiator support.

14. Click here

    INSTALL HOOD LOCK RELEASE LEVER PROTECTOR

    Click here

15. Click here

    INSTALL INLET NO. 1 AIR CLEANER

    
    

    1. Install the inlet No. 1 air cleaner with the bolt and clip.

       5.0 N*m

       51 kgf*cm

       44 in.*lbf

16. Click here

    INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

    Click here

17. Click here

    CONNECT VENTILATION HOSE

    Click here

18. Click here

    ADD ENGINE COOLANT

    Click here

19. Click here

    INSPECT FOR COOLANT LEAK

    Click here

20. Click here

    INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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21. Click here

    INSTALL V-BANK COVER SUB-ASSEMBLY

    Click here

22. Click here

    INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    Click here

23. Click here

    INSTALL COOL AIR INTAKE DUCT SEAL

    Click here