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WATER PUMP INSTALLATION

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PROCEDURE


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    INSTALL ENGINE WATER PUMP ASSEMBLY


    1. B0067FFN05

      Install a new water pump gasket and the engine water pump assembly with the 9 bolts.

      Bolt (A)
      20 N*m 204 kgf*cm 15 ft.*lbf
      Bolt (B)
      23 N*m 235 kgf*cm 17 ft.*lbf
      Bolt (C)
      47 N*m 479 kgf*cm 35 ft.*lbf
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    INSTALL WATER PUMP PULLEY


    1. Temporarily install the water pump pulley with the 4 bolts.

    2. B0067R8C01
      *a Protective Tape
      *b Hold
      *c Turn

      Using a screwdriver or equivalent, hold the water pump pulley and tighten the 4 bolts.

      21 N*m 214 kgf*cm 15 ft.*lbf
      Tip:

      Tape the screwdriver tip before use.

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    INSTALL WATER INLET HOUSING


    1. Install the water inlet housing to the No. 3 water by-pass hose and slide the clip to secure it.

    2. Install the water inlet hose to the water inlet housing and front water by-pass joint and slide the 2 clips to secure it.

    3. Install a new No. 1 water inlet housing gasket to the engine water pump assembly.

    4. Install the water inlet housing to the engine water pump assembly with the 3 bolts.

      21 N*m 214 kgf*cm 15 ft.*lbf
      Note:

      Be careful not to allow the No. 1 water inlet housing gasket to get caught between the parts.

    5. Connect the No. 5 water by-pass hose to the water inlet housing and slide the clip to secure it.

    6. Connect the wire harness clamp bracket to the water inlet housing with the bolt.

      12 N*m 122 kgf*cm 9 ft.*lbf
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    CONNECT NO. 2 RADIATOR HOSE

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    INSTALL V-RIBBED BELT

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    INSTALL RADIATOR RESERVE TANK ASSEMBLY

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    INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

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    CONNECT VENTILATION HOSE

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    INSTALL V-BANK COVER SUB-ASSEMBLY

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    ADD ENGINE COOLANT

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    INSPECT FOR COOLANT LEAK

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    INSTALL COOL AIR INTAKE DUCT SEAL

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    INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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