PROCEDURE
INSTALL ENGINE WATER PUMP ASSEMBLY
Install a new water pump gasket and the engine water pump assembly with the 9 bolts.
| Bolt (A) | ||
| 20 N*m | 204 kgf*cm | 15 ft.*lbf |
| Bolt (B) | ||
| 23 N*m | 235 kgf*cm | 17 ft.*lbf |
| Bolt (C) | ||
| 47 N*m | 479 kgf*cm | 35 ft.*lbf |
INSTALL WATER PUMP PULLEY
Temporarily install the water pump pulley with the 4 bolts.
| *a | Protective Tape |
| *b | Hold |
| *c | Turn |
Using a screwdriver or equivalent, hold the water pump pulley and tighten the 4 bolts.
| 21 N*m | 214 kgf*cm | 15 ft.*lbf |
Tape the screwdriver tip before use.
INSTALL WATER INLET HOUSING
Install the water inlet housing to the No. 3 water by-pass hose and slide the clip to secure it.
Install the water inlet hose to the water inlet housing and front water by-pass joint and slide the 2 clips to secure it.
Install a new No. 1 water inlet housing gasket to the engine water pump assembly.
Install the water inlet housing to the engine water pump assembly with the 3 bolts.
| 21 N*m | 214 kgf*cm | 15 ft.*lbf |
Be careful not to allow the No. 1 water inlet housing gasket to get caught between the parts.
Connect the No. 5 water by-pass hose to the water inlet housing and slide the clip to secure it.
Connect the wire harness clamp bracket to the water inlet housing with the bolt.
| 12 N*m | 122 kgf*cm | 9 ft.*lbf |
CONNECT NO. 2 RADIATOR HOSE
INSTALL V-RIBBED BELT
INSTALL RADIATOR RESERVE TANK ASSEMBLY
INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE
CONNECT VENTILATION HOSE
INSTALL V-BANK COVER SUB-ASSEMBLY
ADD ENGINE COOLANT
INSPECT FOR COOLANT LEAK
INSTALL COOL AIR INTAKE DUCT SEAL
INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY