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EXHAUST MANIFOLD INSTALLATION

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PROCEDURE


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    INSTALL EXHAUST MANIFOLD TO HEAD GASKET (for Bank 2)


    1. B0066V1C01
      B0067U9 Front

      Install a new exhaust manifold to head gasket to the cylinder head sub-assembly as shown in the illustration.

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    INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. B00674HE01

      Temporarily install the exhaust manifold sub-assembly RH to the cylinder head sub-assembly with the 8 nuts.

    2. Tighten the 8 nuts in the order shown in the illustration.

      21 N*m 214 kgf*cm 15 ft.*lbf
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    INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the No. 1 exhaust manifold heat insulator to the exhaust manifold sub-assembly RH with the 3 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
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    INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the engine oil level dipstick guide.

    3. Install the engine oil level dipstick guide with the bolt.

      10 N*m 102 kgf*cm 7 ft.*lbf
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    INSTALL ENGINE OIL LEVEL DIPSTICK


    1. Install the engine oil level dipstick to the engine oil level dipstick guide.

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    INSTALL ENGINE UNDER COVER SUB-ASSEMBLY RH

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    INSTALL EXHAUST MANIFOLD TO HEAD GASKET (for Bank 1)


    1. B0066J5C01
      B0067U9 Front

      Install a new exhaust manifold to head gasket to the cylinder head sub-assembly as shown in the illustration.

  8. Click here

    INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. B0067DZE01

      Temporarily install the exhaust manifold sub-assembly LH to the cylinder head sub-assembly with the 8 nuts.

    2. Tighten the 8 nuts in the order shown in the illustration.

      21 N*m 214 kgf*cm 15 ft.*lbf
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    INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the No. 2 exhaust manifold heat insulator to the exhaust manifold sub-assembly LH with the 3 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf
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    INSTALL ENGINE MOUNTING DAMPER


    1. Install the engine mounting damper to the front No. 1 engine mount bracket with the bolt.

      10 N*m 102 kgf*cm 7 ft.*lbf
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    CONNECT NO. 2 VACUUM PIPE (w/ Differential Pressure Sensor)


    1. Temporarily install the No. 2 vacuum pipe to the exhaust manifold sub-assembly LH.

    2. Connect the No. 2 vacuum pipe to the exhaust manifold sub-assembly LH with the bolt.

      10 N*m 102 kgf*cm 7 ft.*lbf
    3. B0067FRC01
      *a Torque Wrench Fulcrum Length

      Using a 14 mm union nut wrench, connect the No. 2 vacuum pipe to the exhaust manifold sub-assembly LH with the bolt.

      Specified tightening torque
      30 N*m 306 kgf*cm 22 ft.*lbf
      Tip:

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

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      • When using a 14 mm union nut wrench (fulcrum length of 25 mm (0.984 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)):

        26.3 N*m (268 kgf*cm, 19 ft.*lbf)

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    CONNECT NO. 1 VACUUM PIPE (w/ Differential Pressure Sensor)


    1. Temporarily install the No. 1 vacuum pipe to the exhaust manifold sub-assembly RH.

    2. Connect the No. 1 vacuum pipe to the exhaust manifold sub-assembly RH with the bolt.

      10 N*m 102 kgf*cm 7 ft.*lbf
    3. B00660SC01
      *a Torque Wrench Fulcrum Length

      Using a 14 mm union nut wrench, connect the No. 1 vacuum pipe to the exhaust manifold sub-assembly RH with the bolt.

      Specified tightening torque
      30 N*m 306 kgf*cm 22 ft.*lbf
      Tip:

      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a 14 mm union nut wrench (fulcrum length of 25 mm (0.984 in.)) + torque wrench (fulcrum length of 180 mm (7.09 in.)):

        26.3 N*m (268 kgf*cm, 19 ft.*lbf)

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    INSTALL AIR FUEL RATIO SENSOR

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