EXHAUST MANIFOLD INSTALLATION

PROCEDURE

1. Click here

   INSTALL EXHAUST MANIFOLD TO HEAD GASKET (for Bank 2)

   
   
   1. 

      Front

      Install a new exhaust manifold to head gasket to the cylinder head sub-assembly as shown in the illustration.

2. Click here

   INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH (TWC: Front Catalyst)

   
   
   1. 

      Temporarily install the exhaust manifold sub-assembly RH (TWC: Front Catalyst) to the cylinder head sub-assembly with the 8 nuts.

   2. Tighten the 8 nuts in the order shown in the illustration.

      21 N*m

      214 kgf*cm

      15 ft.*lbf

3. Click here

   INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

   
   

   1. Install the No. 1 exhaust manifold heat insulator to the exhaust manifold sub-assembly RH (TWC: Front Catalyst) with the 3 bolts.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

4. Click here

   INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

   
   

   1. Apply a light coat of engine oil to a new O-ring.

   2. Install the O-ring to the engine oil level dipstick guide.

   3. Install the engine oil level dipstick guide with the bolt.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

5. Click here

   INSTALL ENGINE OIL LEVEL DIPSTICK

   
   

   1. Install the engine oil level dipstick to the engine oil level dipstick guide.

6. Click here

   INSTALL ENGINE UNDER COVER SUB-ASSEMBLY RH

   Click here

7. Click here

   INSTALL EXHAUST MANIFOLD TO HEAD GASKET (for Bank 1)

   
   
   1. 

      Front

      Install a new exhaust manifold to head gasket to the cylinder head sub-assembly as shown in the illustration.

8. Click here

   INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (TWC: Front Catalyst)

   
   
   1. 

      Temporarily install the exhaust manifold sub-assembly LH (TWC: Front Catalyst) to the cylinder head sub-assembly with the 8 nuts.

   2. Tighten the 8 nuts in the order shown in the illustration.

      21 N*m

      214 kgf*cm

      15 ft.*lbf

9. Click here

   INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

   
   

   1. Install the No. 2 exhaust manifold heat insulator to the exhaust manifold sub-assembly LH (TWC: Front Catalyst) with the 3 bolts.

      10 N*m

      102 kgf*cm

      7 ft.*lbf

10. Click here

    INSTALL ENGINE MOUNTING DAMPER

    
    

    1. Install the engine mounting damper to the front No. 1 engine mount bracket with the bolt.

       10 N*m

       102 kgf*cm

       7 ft.*lbf

11. Click here

    INSTALL AIR FUEL RATIO SENSOR

    Click here