FUEL PUMP REASSEMBLY

PROCEDURE

1. Click here

   INSTALL FUEL MAIN VALVE ASSEMBLY

   
   

   1. Apply a light coat of gasoline to 2 new O-rings and install them to the fuel main valve assembly.

   2. Install the fuel main valve assembly to the fuel filter.

      Note:
      

      • If the fuel main valve assembly and fuel pressure regulator assembly are mistakenly interchanged when they are installed, the engine may stall. Always make sure the installation positions are correct.

      • When installing the O-ring, make sure that it does not become pinched or cut.

   3. Engage the 2 claws to install the No. 2 fuel suction support to the fuel filter.

      Note:

      Securely engage the claws.

2. Click here

   INSTALL FUEL PUMP WITH FILTER ASSEMBLY

   Tip:

   Perform "Inspection After Repair" after replacing the fuel pump with filter assembly.

   
   

   • w/ Canister Pump Module:

     Click here

   • w/o Canister Pump Module:

     Click here

   
   

   1. Apply a light coat of gasoline to a new O-ring. Then install the O-ring to the fuel pump with filter assembly.

   2. Engage the 3 claws to install the fuel pump with filter assembly to the fuel filter.

      Note:
      

      • Make sure that the O-ring is not cut or pinched during installation.

      • Engage the claws securely.

      • Do not remove the suction filter.

3. Click here

   INSTALL NO. 1 FUEL SUCTION SUPPORT

   
   

   1. Engage the 2 claws to install the No. 1 fuel suction support to the fuel filter.

4. Click here

   INSTALL JET PUMP

   
   

   1. Apply a light coat of gasoline to a new O-ring and install the O-ring to the jet pump.

   2. 

      *1	O-ring
      *a	Notch

      Install the jet pump to the No. 1 fuel sub-tank as shown in the illustration.

      Note:

      Make sure that the O-ring is not cut or pinched during installation.

   3. Engage the claw and install the fuel tube to the No. 1 fuel sub-tank.

      Note:

      Securely engage the claw.

5. Click here

   INSTALL FUEL FILTER

   
   
   1. 

      *a

      Tube

      Engage the 2 claws to install the fuel filter and fuel pump with filter assembly to the No. 1 fuel sub-tank.

      Note:
      

      • Do not apply excessive force to the tube or No. 1 fuel suction support.

      • Securely engage the claws.

6. Click here

   INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY

   
   

   1. Install the spring to the fuel suction plate shaft.

   2. Install the fuel suction plate sub-assembly to the No. 1 fuel sub-tank.

   3. Install a new E-ring to the fuel suction plate shaft.

   4. Connect the fuel pump harness connector.

      Note:

      Make sure that the fuel pump harness connector is engaged securely.

   5. 

      Engage the clamp to connect the fuel pump harness to the fuel suction plate sub-assembly as shown in the illustration.

      Note:
      

      • Engage the connector (A) first and then (B) when connecting the fuel pump harness to the clamp.

      • Do not twist or excessively pull the fuel pump harness.

7. Click here

   INSTALL FUEL SENDER GAUGE ASSEMBLY

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