Click here

FUEL PUMP REMOVAL

Click here
Click here Click here

PROCEDURE


  1. Click here

    PRECAUTION

    Note:

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. Click here

    DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  4. Click here

    REMOVE REAR SEAT CUSHION ASSEMBLY

    Click here

  5. Click here

    REMOVE REAR SEAT CUSHION LOCK HOOK

    Click here

  6. Click here

    REMOVE REAR FLOOR SERVICE HOLE COVER


    1. B0066QWC01
      *a Protective Tape

      Using a clip remover with its tip wrapped with protective tape, remove the rear floor service hole cover and butyl tape.

    2. Disconnect the fuel pump connector.

  7. Click here

    DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. B0067ADC01
      *1 Fuel Suction Plate Sub-assembly
      *2 Tube Joint Clip
      *a Fuel Tube Joint
      *b O-ring
      *c Nylon Tube
      B0067U9 Pull off
      B00679M Pull off

      Remove the tube joint clip, and pull off the fuel tube joint of the fuel tank main tube sub-assembly.

      Note:

      • Remove any foreign matter on the fuel tube joint before performing this work.

      • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tube joint has O-rings that seal the plug.

      • Be sure to disconnect the fuel tube joint by hand.

      • Do not forcibly bend, twist or turn the nylon tube.

      • Protect the disconnected part by covering it with a plastic bag after disconnecting the fuel tube joint.

      • If the fuel tube joint and fuel suction plate sub-assembly are stuck, push and pull to release them.

  8. Click here

    REMOVE FUEL PUMP GAUGE RETAINER


    1. B00685FC01
      B00679M Front Side

      Release the lock to remove the No. 1 fuel tube clamp.

    2. Remove the fuel pump gauge retainer.


      1. B0065EAC02
        *a Insertion Point
        *b SST (Plate)
        *c SST (Claw)
        *d SST (Bolt)

        Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.

        09808-14030 09808-01030 09808-01050
        09808-01071
        Tip:

        Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.

      2. While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).

      3. B00655JC01
        *a SST (Handle)
        *b SST (Plate)
        *c SST (Claw)

        Install SST (handle) to SST (plate).

        09808-14030 09808-01010 09808-01030 09808-01050
        09808-01071

      4. Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing down on SST, rotate SST (handle) slowly to loosen the fuel pump gauge retainer.

        Note:

        • Do not use any tools other than specified in this operation as this may result in damage to the fuel pump gauge retainer or the fuel tank assembly.

        • Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.

        • Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.

        • Do not spin SST too fast or use an impact wrench as this may result in damage to components.

        • If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.

      5. While pressing down on the fuel suction tube with pump and gauge assembly, remove the fuel pump gauge retainer.

  9. Click here

    REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY


    1. B0066EO

      Disconnect the fuel return vent tube sub-assembly and remove the fuel suction tube with pump and gauge assembly from the fuel tank assembly.

      Note:

      • Make sure that the fuel sender gauge assembly arm does not bend.

      • Do not damage the fuel return vent tube sub-assembly.

      • When disconnecting the fuel tube connector, do not excessively pull on the fuel return vent tube sub-assembly.

    2. Remove the fuel suction tube set gasket from the fuel tank assembly.