SFI SYSTEM(w/ Canister Pump Module), Diagnostic DTC:P0201, P0202, P0203, P0204, P0205, P0206, P0207, P0208, P062D, P062E

DTC Code DTC Name
P0201 Injector Circuit / Open - (Cylinder 1)
P0202 Injector Circuit / Open - (Cylinder 2)
P0203 Injector Circuit / Open - (Cylinder 3)
P0204 Injector Circuit / Open - (Cylinder 4)
P0205 Injector Circuit / Open - (Cylinder 5)
P0206 Injector Circuit / Open - (Cylinder 6)
P0207 Injector Circuit / Open - (Cylinder 7)
P0208 Injector Circuit / Open - (Cylinder 8)
P062D No. 1 Fuel Injector Driver Circuit Performance
P062E No. 2 Fuel Injector Driver Circuit Performance

DESCRIPTION

The D-4S system has two fuel injection methods. One is the in-cylinder direct injection method that directly injects pressurized fuel into the combustion chamber. The other is the intake port injection method. The ECM determines which fuel injection method to use in accordance with the engine conditions. For the in-cylinder direction injection method, the 2 injector drivers in the engine compartment operate the fuel injectors (for direct injection) at high speeds.

Each injector driver receives fuel injection request signals from the ECM and converts the signals to high voltage / high current injector operation signals to operate the fuel injectors (for direct injection). The fuel injection sequence occurs in the following order: No. 1, No. 8, No. 7, No. 3, No. 6, No. 5, No. 4, No. 2. The ECM monitors each injector driver at all times. If drivers or injectors are malfunctioning, the injector driver sends fuel injector operation condition fail signals (INJ1 to INJ4) to the ECM.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory
P0201 Injector Circuit / Open - (Cylinder 1) INJ1 signal (#1) is not input for 20 consecutive revolutions (1 trip detection logic).
  • Open or short in No. 1 injector driver (EDU) circuit

  • No. 1 injector driver (EDU)

  • Fuel injector assembly (for direct injection)

  • INJ NO. 1 relay

  • ECM

Comes on DTC stored
P0202 Injector Circuit / Open - (Cylinder 2) INJ4 signal (#2) is not input for 20 consecutive revolutions (1 trip detection logic).
  • Open or short in No. 2 injector driver (EDU) circuit

  • No. 2 injector driver (EDU)

  • Fuel injector assembly (for direct injection)

  • INJ NO. 2 relay

  • ECM

Comes on DTC stored
P0203 Injector Circuit / Open - (Cylinder 3) INJ4 signal (#3) is not input for 20 consecutive revolutions (1 trip detection logic).
  • Open or short in No. 2 injector driver (EDU) circuit

  • No. 2 injector driver (EDU)

  • Fuel injector assembly (for direct injection)

  • INJ NO. 2 relay

  • ECM

Comes on DTC stored
P0204 Injector Circuit / Open - (Cylinder 4) INJ2 signal (#4) is not input for 20 consecutive revolutions (1 trip detection logic).
  • Open or short in No. 1 injector driver (EDU) circuit

  • No. 1 injector driver (EDU)

  • Fuel injector assembly (for direct injection)

  • INJ NO. 1 relay

  • ECM

Comes on DTC stored
P0205 Injector Circuit / Open - (Cylinder 5) INJ3 signal (#5) is not input for 20 consecutive revolutions (1 trip detection logic).
  • Open or short in No. 2 injector driver (EDU) circuit

  • No. 2 injector driver (EDU)

  • Fuel injector assembly (for direct injection)

  • INJ NO. 2 relay

  • ECM

Comes on DTC stored
P0206 Injector Circuit / Open - (Cylinder 6) INJ1 signal (#6) is not input for 20 consecutive revolutions (1 trip detection logic).
  • Open or short in No. 1 injector driver (EDU) circuit

  • No. 1 injector driver (EDU)

  • Fuel injector assembly (for direct injection)

  • INJ NO. 1 relay

  • ECM

Comes on DTC stored
P0207 Injector Circuit / Open - (Cylinder 7) INJ2 signal (#7) is not input for 20 consecutive revolutions (1 trip detection logic).
  • Open or short in No. 1 injector driver (EDU) circuit

  • No. 1 injector driver (EDU)

  • Fuel injector assembly (for direct injection)

  • INJ NO. 1 relay

  • ECM

Comes on DTC stored
P0208 Injector Circuit / Open - (Cylinder 8) INJ3 signal (#8) is not input for 20 consecutive revolutions (1 trip detection logic).
  • Open or short in No. 2 injector driver (EDU) circuit

  • No. 2 injector driver (EDU)

  • Fuel injector assembly (for direct injection)

  • INJ NO. 2 relay

  • ECM

Comes on DTC stored
P062D No. 1 Fuel Injector Driver Circuit Performance INJ1 and INJ2 signal are not input 60 times or more (1 trip detection logic).
  • Open or short in No. 1 injector driver (EDU) circuit

  • No. 1 injector driver (EDU)

  • Fuel injector assembly (for direct injection)

  • INJ NO. 1 relay

  • ECM

Comes on DTC stored
P062E No. 2 Fuel Injector Driver Circuit Performance INJ3 and INJ4 signal are not input 60 times or more (1 trip detection logic).
  • Open or short in No. 2 injector driver (EDU) circuit

  • No. 2 injector driver (EDU)

  • Fuel injector assembly (for direct injection)

  • INJ NO. 2 relay

  • ECM

Comes on DTC stored
B0065TTE01
B006535C01
*1 No. 1 injector driver (EDU) *2 No. 2 injector driver (EDU)
INJ1 to INJ4 Signal Group
INJ No. Injector Driver Group Fuel Injector Group
INJ1 No. 1 Injector Driver (EDU)
  • #1 (No. 1 Fuel injector assembly)

  • #6 (No. 6 Fuel injector assembly)

INJ2
  • #4 (No. 4 Fuel injector assembly)

  • #7 (No. 7 Fuel injector assembly)

INJ3 No. 2 Injector Driver (EDU)
  • #5 (No. 5 Fuel injector assembly)

  • #8 (No. 8 Fuel injector assembly)

INJ4
  • #2 (No. 2 Fuel injector assembly)

  • #3 (No. 3 Fuel injector assembly)

MONITOR DESCRIPTION

The injector driver sends the injection confirmation signal (INJ) to the engine control module (ECM). Using this signal, the ECM monitors the direct fuel injector operation. If the ECM receives no INJ signal in 20 consecutive engine rotations, the ECM illuminates the MIL and sets the DTC immediately. Then, the ECM aborts the direct fuel injection of the appropriate cylinder, or turns off the EDU relay to shut the injector driver power source.

MONITOR STRATEGY

Required Sensors/Components Injector for direct injection, No. 1 injector driver (EDU), No. 2 injector driver (EDU)
Frequency of Operation Continuous

CONFIRMATION DRIVING PATTERN


  1. Connect the GTS to the DLC3.

  2. Turn the engine switch on (IG) and turn the GTS on.

  3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

  4. Turn the engine switch off and wait for at least 30 seconds.

  5. Turn the engine switch on (IG) and turn the GTS on.

  6. Start the engine.

  7. Idle the engine for 15 seconds or more [A].

  8. Enter the following menus: Powertrain / Engine / Trouble Codes / Pending.

  9. Read pending DTCs [B].

    Tech Tips


    • If a pending DTC is output, the system is malfunctioning.

    • If a pending DTC is not output, perform the following procedure.

  10. Enter the following menus: Powertrain / Engine / Utility / All Readiness.

  11. Input the DTC: P0201, P0202, P0203, P0204, P0205, P0206, P0207, P0208, P062D or P062E.

  12. Check the DTC judgment result.

    GTS Display Description
    NORMAL
    • DTC judgment completed

    • System normal

    ABNORMAL
    • DTC judgment completed

    • System abnormal

    INCOMPLETE
    • DTC judgment not completed

    • Perform driving pattern after confirming DTC enabling conditions

    N/A
    • Unable to perform DTC judgment

    • Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit

    Tech Tips


    • If the judgment result shows NORMAL, the system is normal.

    • If the judgment result shows ABNORMAL, the system has a malfunction.

    • If the judgment result shows INCOMPLETE or N/A, perform steps [A] and [B] again.

WIRING DIAGRAM

B0067TFE01
B0067OZE01
B00664UE02

CAUTION / NOTICE / HINT

Note

Inspect the fuses for circuits related to this system before performing the following procedure.

Tech Tips


  • If the current from the INJ NO. 1 relay is cut because DTC P062D is stored, DTC P1235 will be stored even if the fuel pump (for high pressure side) is normal.

  • If the current from the INJ NO. 2 relay is cut because DTC P062E is stored, DTC P1236 will be stored even if the fuel pump (for high pressure side) is normal.

  • Bank 1 refers to the bank that includes the No. 1 cylinder*.

    *: The No. 1 cylinder is the cylinder which is farthest from the transmission.

  • Bank 2 refers to the bank that does not include the No. 1 cylinder.

  • Read freeze frame data using the GTS. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.

PROCEDURE


  1. CHECK DTC OUTPUT


    1. Connect the GTS to the DLC3

    2. Turn the engine switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine / Trouble Codes.

    5. Read the DTCs.


      Powertrain > Engine > Trouble Codes
      Result
      Result Proceed to
      DTC P0201, P0202, P0203, P0204, P0205, P0206, P0207 or P0208 is output A
      One of the following pairs of DTCs is output: P0201 and P0206, P0204 and P0207 B
      One of the following pairs of DTCs is output: P0205 and P0208 or P0202 and P0203 C
      DTC P062D is output D
      DTC P062E is output E

    B
    C
    D
    E
    A
  2. CHECK HARNESS AND CONNECTOR


    1. Disconnect the injector driver (EDU) connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      J1-2 (IJ1+) - J1-5 (IJ1-) 20°C (68°F) 2.01 to 2.31 Ω
      J3-1 (IJ2+) - J3-4 (IJ2-) 20°C (68°F) 2.01 to 2.31 Ω
      J4-3 (IJ3+) - J4-6 (IJ3-) 20°C (68°F) 2.01 to 2.31 Ω
      J1-1 (IJ4+) - J1-4 (IJ4-) 20°C (68°F) 2.01 to 2.31 Ω
      J4-1 (IJ5+) - J4-4 (IJ5-) 20°C (68°F) 2.01 to 2.31 Ω
      J2-1 (IJ6+) - J2-4 (IJ6-) 20°C (68°F) 2.01 to 2.31 Ω
      J2-3 (IJ7+) - J2-6 (IJ7-) 20°C (68°F) 2.01 to 2.31 Ω
      J3-2 (IJ8+) - J3-5 (IJ8-) 20°C (68°F) 2.01 to 2.31 Ω
      J1-2 (IJ1+) - Body ground Always 1 MΩ or higher
      J3-1 (IJ2+) - Body ground Always 1 MΩ or higher
      J4-3 (IJ3+) - Body ground Always 1 MΩ or higher
      J1-1 (IJ4+) - Body ground Always 1 MΩ or higher
      J4-1 (IJ5+) - Body ground Always 1 MΩ or higher
      J2-1 (IJ6+) - Body ground Always 1 MΩ or higher
      J2-3 (IJ7+) - Body ground Always 1 MΩ or higher
      J3-2 (IJ8+) - Body ground Always 1 MΩ or higher

      Tech Tips

      The standard values shown are fuel injector assembly (for direct injection) resistance values.

      Result
      Proceed to
      OK
      NG

    NG
    OK
  3. CHECK HARNESS AND CONNECTOR (ECM - INJECTOR DRIVER (EDU))


    1. Disconnect the ECM connector.

    2. Disconnect the injector driver (EDU) connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      F4-22 (#1) - F14-3 (#10) Always Below 1 Ω
      F4-12 (#2) - F41-11 (#20) Always Below 1 Ω
      F4-11 (#3) - F41-2 (#30) Always Below 1 Ω
      F4-21 (#4) - F14-11 (#40) Always Below 1 Ω
      F4-10 (#5) - F41-12 (#50) Always Below 1 Ω
      F4-20 (#6) - F14-12 (#60) Always Below 1 Ω
      F4-19 (#7) - F14-2 (#70) Always Below 1 Ω
      F4-9 (#8) - F41-3 (#80) Always Below 1 Ω
      F4-22 (#1) or F14-3 (#10) - Body ground Always 10 kΩ or higher
      F4-12 (#2) or F41-11 (#20) - Body ground Always 10 kΩ or higher
      F4-11 (#3) or F41-2 (#30) - Body ground Always 10 kΩ or higher
      F4-21 (#4) or F14-11 (#40) - Body ground Always 10 kΩ or higher
      F4-10 (#5) or F41-12 (#50) - Body ground Always 10 kΩ or higher
      F4-20 (#6) or F14-12 (#60) - Body ground Always 10 kΩ or higher
      F4-19 (#7) or F14-2 (#70) - Body ground Always 10 kΩ or higher
      F4-9 (#8) or F41-3 (#80) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    NG
    OK
  4. CHECK ECM (#1, #2, #3, #4, #5, #6, #7 AND #8 VOLTAGE)

    B0067SFC03
    *a

    Component with harness connected

    (ECM)


    1. Connect the GTS to the DLC3.

    2. Turn the engine switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.

      Click here


      Powertrain > Engine > Clear DTCs

      Tech Tips


      • If DTC P062D is stored, the current from the INJ NO. 1 relay is cut.

      • If DTC P062E is stored, the current from the INJ NO. 2 relay is cut.

    5. Disconnect the F14 or F41 injector driver (EDU) connector.

    6. Inspect the ECM using an oscilloscope.


      1. While cranking the engine, check waveform the terminals of the ECM connector.

        Standard
        Signal waveform appears as shown in the illustration.
        ECM Terminal Name

        F4-22 (#1) - F4-1 (E1)

        F4-12 (#2) - F4-1 (E1)

        F4-11 (#3) - F4-1 (E1)

        F4-21 (#4) - F4-1 (E1)

        F4-10 (#5) - F4-1 (E1)

        F4-20 (#6) - F4-1 (E1)

        F4-19 (#7) - F4-1 (E1)

        F4-9 (#8) - F4-1 (E1)

        Tester Range 2 V/DIV., 20 ms./DIV.
        Condition Cranking
      Result
      Proceed to
      OK
      NG

    OK
    NG
  5. INSPECT FUEL INJECTOR ASSEMBLY (FOR DIRECT INJECTION (RESISTANCE))


    1. Check the resistance of the fuel injector assembly (for direct injection).

      Click here

      Tech Tips

      Perform "Inspection After Repair" after replacing the fuel injector assembly (for direct injection).

      Click here

      Result
      Proceed to
      OK
      NG

    OK
    NG
  6. INSPECT INJ NO. 1 RELAY


    1. Inspect the INJ NO. 1 relay.

      Click here

      Result
      Proceed to
      OK
      NG

    NG
    OK
  7. CHECK TERMINAL VOLTAGE (POWER SOURCE OF INJ NO. 1 RELAY)

    B0065O6C01
    *1 No. 2 Engine Room Relay Block and No. 2 Junction Block Assembly
    *2 INJ NO. 1 Relay

    1. Remove the INJ NO. 1 relay from the No. 2 engine room relay block and No. 2 junction block assembly.

    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      5 (INJ NO. 1 relay) - Body ground Always 11 to 14 V
      Result
      Proceed to
      OK
      NG

    NG
    OK
  8. CHECK HARNESS AND CONNECTOR (INJ NO. 1 RELAY - INJECTOR DRIVER (EDU))


    1. Remove the INJ NO. 1 relay from the No. 2 engine room relay block and No. 2 junction block assembly.

    2. Disconnect the injector driver (EDU) connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      3 (INJ NO. 1 relay) - F15-1 (+B) Always Below 1 Ω
      3 (INJ NO. 1 relay) - F15-2 (+B2) Always Below 1 Ω
      3 (INJ NO. 1 relay) or F15-1 (+B) - Body ground Always 10 kΩ or higher
      3 (INJ NO. 1 relay) or F15-2 (+B2) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    NG
    OK
  9. CHECK TERMINAL VOLTAGE (POWER SOURCE OF INJ NO. 1 RELAY)

    B0065O6C01
    *1 No. 2 Engine Room Relay Block and No. 2 Junction Block Assembly
    *2 INJ NO. 1 Relay

    1. Remove the INJ NO. 1 relay from the No. 2 engine room relay block and No. 2 junction block assembly.

    2. Turn the engine switch on (IG).

    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      2 (INJ NO. 1 relay) - Body ground Engine switch on (IG) 11 to 14 V
      Result
      Proceed to
      OK
      NG

    NG
    OK
  10. CHECK HARNESS AND CONNECTOR (INJ NO. 1 RELAY - ECM)


    1. Remove the INJ NO. 1 relay from the No. 2 engine room relay block and No. 2 junction block assembly.

    2. Disconnect the ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 (INJ NO. 1 relay) - A77-4 (IREL) Always Below 1 Ω
      1 (INJ NO. 1 relay) or A77-4 (IREL) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    NG
    OK
  11. CHECK HARNESS AND CONNECTOR (ECM - INJECTOR DRIVER (EDU))


    1. Disconnect the ECM connector.

    2. Disconnect the injector driver (EDU) connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      F2-14 (INJ1) - F14-6 (INJF) Always Below 1 Ω
      F2-13 (INJ2) - F14-5 (INJ2) Always Below 1 Ω
      F2-14 (INJ1) or F14-6 (INJF) - Body ground Always 10 kΩ or higher
      F2-13 (INJ2) or F14-5 (INJ2) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    NG
    OK
  12. CHECK TERMINAL VOLTAGE (ECM OUTPUT VOLTAGE)

    B00665FC10
    *a

    Component with harness connected

    (ECM)


    1. Disconnect the F14 injector driver (EDU) connector.

    2. Turn the engine switch on (IG).

    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      F2-14 (INJ1) - F4-1 (E1) Engine switch on (IG) 4.5 to 5.5 V
      F2-13 (INJ2) - F4-1 (E1) Engine switch on (IG) 4.5 to 5.5 V
      Result
      Proceed to
      OK
      NG

    OK
    NG
  13. INSPECT INJ NO. 2 RELAY


    1. Inspect the INJ NO. 2 relay.

      Click here

      Result
      Proceed to
      OK
      NG

    NG
    OK
  14. CHECK TERMINAL VOLTAGE (POWER SOURCE OF INJ NO. 2 RELAY)

    B0067RFC01
    *1 No. 2 Engine Room Relay Block and No. 2 Junction Block Assembly
    *2 INJ NO. 2 Relay

    1. Remove the INJ NO. 2 relay from the No. 2 engine room relay block and No. 2 junction block assembly.

    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      5 (INJ NO. 2 relay) - Body ground Always 11 to 14 V
      Result
      Proceed to
      OK
      NG

    NG
    OK
  15. CHECK HARNESS AND CONNECTOR (INJ NO. 2 RELAY - INJECTOR DRIVER (EDU))


    1. Remove the INJ NO. 2 relay from the No. 2 engine room relay block and No. 2 junction block assembly.

    2. Disconnect the injector driver (EDU) connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      3 (INJ NO. 2 relay) - F56-1 (+B) Always Below 1 Ω
      3 (INJ NO. 2 relay) - F56-2 (+B2) Always Below 1 Ω
      3 (INJ NO. 2 relay) or F56-1 (+B) - Body ground Always 10 kΩ or higher
      3 (INJ NO. 2 relay) or F56-2 (+B2) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    NG
    OK
  16. CHECK TERMINAL VOLTAGE (POWER SOURCE OF INJ NO. 2 RELAY)

    B0067RFC01
    *1 No. 2 Engine Room Relay Block and No. 2 Junction Block Assembly
    *2 INJ NO. 2 Relay

    1. Remove the INJ NO. 2 relay from the No. 2 engine room relay block and No. 2 junction block assembly.

    2. Turn the engine switch on (IG).

    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      2 (INJ NO. 2 relay) - Body ground Engine switch on (IG) 11 to 14 V
      Result
      Proceed to
      OK
      NG

    NG
    OK
  17. CHECK HARNESS AND CONNECTOR (INJ NO. 2 RELAY - ECM)


    1. Remove the INJ NO. 2 relay from the No. 2 engine room relay block and No. 2 junction block assembly.

    2. Disconnect the ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 (INJ NO. 2 relay) - A77-4 (IREL) Always Below 1 Ω
      1 (INJ NO. 2 relay) or A77-4 (IREL) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    NG
    OK
  18. CHECK HARNESS AND CONNECTOR (ECM - INJECTOR DRIVER (EDU))


    1. Disconnect the ECM connector.

    2. Disconnect the injector driver (EDU) connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      F2-16 (INJ3) - F41-6 (IJF3) Always Below 1 Ω
      F2-15 (INJ4) - F41-5 (IJF4) Always Below 1 Ω
      F2-16 (INJ3) or F41-6 (IJF3) - Body ground Always 10 kΩ or higher
      F2-15 (INJ4) or F41-5 (IJF4) - Body ground Always 10 kΩ or higher
      Result
      Proceed to
      OK
      NG

    NG
    OK
  19. CHECK TERMINAL VOLTAGE (ECM OUTPUT VOLTAGE)

    B00665FC11
    *a

    Component with harness connected

    (ECM)


    1. Disconnect the F41 injector driver (EDU) connector.

    2. Turn the engine switch on (IG).

    3. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      F2-16 (INJ3) - F4-1 (E1) Engine switch on (IG) 4.5 to 5.5 V
      F2-15 (INJ4) - F4-1 (E1) Engine switch on (IG) 4.5 to 5.5 V
      Result
      Proceed to
      OK
      NG

    OK
    NG