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FUEL INJECTOR(for Port Injection) REMOVAL

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PROCEDURE


  1. Click here

    DISCHARGE FUEL SYSTEM PRESSURE

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  2. Click here

    PRECAUTION

    Note:

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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  3. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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    DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY

    Note:

    Remove any dirt or foreign matter on the fuel tube connector and fuel pipe before performing this work.


    1. B0065JY

      Remove the EFI fuel pipe clamp from fuel tube connector.

    2. Check that there is no dirt or other foreign matter around the fuel tube connector before disconnecting it. Clean the joint if necessary.

    3. B0067PEC01
      *a Retainer
      *b Fuel Tube Connector
      *c Nylon Tube
      *d O-ring
      *e Fuel Pipe
      B0067U9 Pinch
      B00679M Pull

      Disconnect the No. 2 fuel tube sub-assembly from the fuel delivery pipe sub-assembly.


      1. Pinch the retainer of the fuel tube connector, and then pull the fuel tube connector off of the fuel pipe.

        Note:

        Be sure to disconnect the fuel tube connector by hand.

      2. If the fuel tube connector and fuel pipe are stuck, push and pull the fuel tube connector to release it. Pull the fuel tube connector off of the fuel pipe carefully.

        Note:

        • Be sure to disconnect the fuel tube connector by hand.

        • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the fuel pipe.

        • Do not forcibly bend, twist or turn the nylon tube.

      3. Check if there is any foreign matter on the sealing surfaces of the disconnected fuel lines. Clean them if necessary.

      4. Cover the disconnected fuel pipe and fuel tube connector with plastic bags to prevent damage and contamination.

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    REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

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    REMOVE FRONT SUSPENSION UPPER TO COWL BRACE LH

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    REMOVE FRONT SUSPENSION UPPER TO COWL BRACE RH

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  8. Click here

    REMOVE FRONT SUSPENSION UPPER BRACE BRACKET

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  9. Click here

    DISENGAGE ENGINE WIRE

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  10. Click here

    REMOVE INJECTOR DRIVER

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  11. Click here

    REMOVE INJECTOR DRIVER BRACKET

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  12. Click here

    REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

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  13. Click here

    REMOVE PURGE VALVE (PURGE VSV)

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  14. Click here

    REMOVE FUEL TUBE SUB-ASSEMBLY


    1. B0067LG

      Remove the bolt and separate the wire harness bracket from the intake air surge tank assembly.

    2. for LHD:


      1. B0067AU

        Disengage the clamp to disconnect the wire harness.

      2. B0065ZM

        Remove the bolt and wire harness bracket from the intake air surge tank assembly.

    3. for RHD:


      1. B0065A7

        Slide the clip and disconnect the union to check valve hose from the intake air surge tank assembly.

      2. Remove the bolt and separate the wire harness bracket from the intake air surge tank assembly.

    4. Remove the fuel tube sub-assembly from the fuel delivery pipe sub-assembly and No. 2 fuel delivery pipe sub-assembly.

      Note:

      Remove any dirt or foreign matter on the fuel tube connector and fuel pipe before performing this work.


      1. B0065B3C01
        *a Fuel Tube Connector Cover
        B0067U9 Pull off

        Pull off the fuel tube connector cover.

      2. B0065ITC01
        *A for LHD *B for RHD
        *a Retainer *b Fuel Tube Connector
        *c Nylon Tube *d O-ring
        *e Fuel Pipe - -
        B0067U9 Pinch - -

        Pinch the retainer of the fuel tube connector, and then pull the fuel tube connector off of the fuel pipe.

        Note:

        Be sure to disconnect the fuel tube connector by hand.

      3. If the fuel tube connector and fuel pipe are stuck, push and pull the fuel tube connector to release it. Pull the fuel tube connector off of the fuel pipe carefully.

        Note:

        • Be sure to disconnect the fuel tube connector by hand.

        • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the fuel pipe.

        • Do not forcibly bend, twist or turn the nylon tube.

      4. Check if there is any foreign matter on the sealing surfaces of the disconnected fuel lines. Clean them if necessary.

      5. Cover the disconnected fuel pipe and fuel tube connector with plastic bags to prevent damage and contamination.

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    REMOVE NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. B00676X

      Remove the 2 bolts and No. 2 fuel delivery pipe sub-assembly with the fuel injector assemblies.

      Note:

      Be careful not to drop the fuel injector assemblies when removing the No. 2 fuel delivery pipe sub-assembly.

  16. Click here

    REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    1. B00656S

      Remove the 2 bolts and fuel delivery pipe sub-assembly with the fuel injector assemblies.

      Note:

      Be careful not to drop the fuel injector assemblies when removing the fuel delivery pipe sub-assembly.

  17. Click here

    REMOVE NO. 1 DELIVERY PIPE SPACER


    1. B0065F6

      Remove the 4 No. 1 delivery pipe spacers from the intake air surge tank assembly.

  18. Click here

    REMOVE INJECTOR VIBRATION INSULATOR


    1. B00654V

      Remove the 8 injector vibration insulators from the intake air surge tank assembly.

  19. Click here

    REMOVE FUEL INJECTOR ASSEMBLY


    1. B0065D2C01
      *1 Fuel Delivery Pipe Sub-assembly
      *2 No. 2 Fuel Delivery Pipe Sub-assembly
      *3 No. 6 Engine Wire
      *4 No. 7 Engine Wire

      Disengage the 3 clamps and disconnect the No. 6 engine wire from the fuel delivery pipe sub-assembly.

    2. Disengage the 3 clamps and disconnect the No. 7 engine wire from the No. 2 fuel delivery pipe sub-assembly.

    3. Remove the 8 fuel injector assemblies from the fuel delivery pipe sub-assembly and No. 2 fuel delivery pipe sub-assembly.

      Note:

      If the fuel injector assemblies are to be reused, reinstall them to the same cylinder they were removed from.

    4. B0065L0

      Disconnect the 8 fuel injector assembly connectors.

    5. B0067USC01
      *1 O-ring

      Remove the O-ring from each fuel injector assembly.

    6. For reinstallation, attach a tag or label with the corresponding cylinder number to each fuel injector assembly.

      Note:

      Protect the fuel injector assemblies by covering them with plastic bags.