ENGINE UNIT REMOVAL

PROCEDURE


  1. INSTALL ENGINE TO ENGINE STAND


    1. Install the engine assembly to an engine stand with the bolts.

  2. REMOVE NO. 1 ENGINE HANGER


    1. Remove the 2 bolts and 2 No. 1 engine hangers.

  3. REMOVE ENGINE WIRE


    1. Remove the engine wire from the engine assembly.

  4. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. B006580

      Remove the 4 bolts and front No. 1 engine mounting bracket LH.

  5. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. B0066QL

      Remove the 4 bolts and front No. 1 engine mounting bracket RH.

  6. REMOVE WIRE HARNESS CLAMP BRACKET


    1. B0065YFC01
      *A for LH Side
      *B for RH Side

      Remove the 2 bolts and 2 wire harness clamp brackets.

  7. REMOVE TRANSMISSION BREATHER ASSEMBLY

    Click here

  8. REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

    Click here

  9. REMOVE INJECTOR DRIVER

    Click here

  10. REMOVE INJECTOR DRIVER BRACKET

    Click here

  11. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY


    1. Slide the clip and disconnect the No. 3 water by-pass hose from the water by-pass pipe sub-assembly.

    2. Slide the clip and disconnect the water by-pass hose from the water by-pass pipe sub-assembly.

    3. Slide the clip and disconnect the No. 5 water by-pass hose from the water by-pass pipe sub-assembly.

    4. B006534

      Remove the 2 bolts and water by-pass pipe sub-assembly from the intake air surge tank assembly.

  12. REMOVE PURGE VALVE (PURGE VSV)

    Click here

  13. DISCONNECT VENTILATION HOSE

    Click here

  14. REMOVE FUEL TUBE SUB-ASSEMBLY

    Click here

  15. REMOVE NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY (for Port Injection)

    Click here

  16. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY (for Port Injection)

    Click here

  17. REMOVE NO. 1 DELIVERY PIPE SPACER

    Click here

  18. REMOVE INJECTOR VIBRATION INSULATOR

    Click here

  19. REMOVE FUEL INJECTOR ASSEMBLY (for Port Injection)

    Click here

  20. DISCONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY

    Click here

  21. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

    Click here

  22. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

    Click here

  23. REMOVE NO. 3 COVER SUB-ASSEMBLY

    Click here

  24. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

    Click here

  25. REMOVE NO. 3 FUEL PIPE SUB-ASSEMBLY

    Click here

  26. REMOVE NO. 2 FUEL PIPE SUB-ASSEMBLY

    Click here

  27. REMOVE FUEL PUMP WITH SEAL SUB-ASSEMBLY (for Bank 1)

    Click here

  28. REMOVE FUEL PUMP WITH SEAL SUB-ASSEMBLY (for Bank 2)

    Click here

  29. REMOVE NO. 2 ENGINE COVER SUB-ASSEMBLY LH

    Click here

  30. REMOVE NO. 4 FUEL PIPE SUB-ASSEMBLY

    Click here

  31. REMOVE CASE SEPARATOR


    1. Disconnect the fuel pressure sensor connector.

    2. B0065MZ

      Remove the 4 bolts and case separator from the cylinder head.

  32. REMOVE FUEL DELIVERY PIPE LH

    Click here

  33. REMOVE FUEL DELIVERY PIPE RH

    Click here

  34. REMOVE FUEL INJECTOR ASSEMBLY (for Direct Injection)

    Click here

  35. REMOVE FUEL INJECTOR SEAL

    Click here

  36. REMOVE NO. 5 ENGINE WIRE


    1. B0067B7

      Disconnect the 4 knock sensor connectors.

    2. Remove the 2 bolts and No. 5 engine wire.

  37. REMOVE NO. 4 ENGINE COVER SUB-ASSEMBLY


    1. B0067SJ

      Remove the No. 4 engine cover sub-assembly.

  38. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. B006856

      Remove the bolt and No. 2 idler pulley sub-assembly.

  39. REMOVE OIL PUMP DRIVE SHAFT PULLEY


    1. B006643N02

      Using SST, hold the oil pump drive shaft pulley.

      SST
      09960-10010

    2. Remove the 4 bolts and oil pump drive shaft pulley.

  40. REMOVE WATER PUMP PULLEY

    Click here

  41. REMOVE WATER INLET HOUSING


    1. B0066ED

      Slide the clip and disconnect the water inlet hose from the water inlet housing.

    2. B00676O

      Remove the 3 bolts, water inlet housing and gasket.

  42. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY

    Click here

  43. REMOVE ENGINE OIL TEMPERATURE SENSOR

    Click here

  44. REMOVE ENGINE OIL LEVEL SENSOR

    Click here

  45. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. B0065UQ

      Slide the 3 clips and disconnect the No. 2 water by-pass pipe sub-assembly from the oil cooler and heat exchanger assembly.

    2. Remove the 4 bolts and No. 2 water by-pass pipe sub-assembly.

  46. REMOVE ENGINE COOLANT TEMPERATURE SENSOR

    Click here

  47. REMOVE KNOCK CONTROL SENSOR

    Click here

  48. REMOVE IGNITION COIL ASSEMBLY

    Click here

  49. REMOVE NO. 4 V-BANK COVER BRACKET SUB-ASSEMBLY


    1. B00667S

      Remove the nut and No. 4 V-bank cover bracket sub-assembly.

  50. REMOVE NO. 3 V-BANK COVER BRACKET SUB-ASSEMBLY


    1. B0066Q5

      Remove the bolt and No. 3 V-bank cover bracket sub-assembly.