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ENGINE UNIT INSTALLATION

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PROCEDURE


  1. Click here

    INSTALL NO. 3 V-BANK COVER BRACKET SUB-ASSEMBLY


    1. Install the No. 3 V-bank cover bracket sub-assembly with the bolt.

      10 N*m 102 kgf*cm 7 ft.*lbf
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    INSTALL NO. 4 V-BANK COVER BRACKET SUB-ASSEMBLY


    1. Install the No. 4 V-bank cover bracket sub-assembly with the nut.

      10 N*m 102 kgf*cm 7 ft.*lbf
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    INSTALL IGNITION COIL ASSEMBLY

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  4. Click here

    INSTALL KNOCK CONTROL SENSOR

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  5. Click here

    INSTALL ENGINE COOLANT TEMPERATURE SENSOR

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  6. Click here

    INSTALL ENGINE OIL LEVEL SENSOR

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  7. Click here

    INSTALL ENGINE OIL TEMPERATURE SENSOR

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  8. Click here

    INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY

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  9. Click here

    INSTALL NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. B0065UQ

      Install the No. 2 water by-pass pipe sub-assembly with the 4 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf

    2. Connect the No. 2 water by-pass pipe sub-assembly to the oil cooler and heat exchanger assembly and slide the 3 clips to secure it.

  10. Click here

    INSTALL WATER INLET HOUSING


    1. B00676O

      Install the water inlet housing and a new gasket with the 3 bolts.

      21 N*m 214 kgf*cm 15 ft.*lbf
    2. B0066ED

      Connect the water inlet hose to the water inlet housing and slide the clip to secure it.

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    INSTALL WATER PUMP PULLEY

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  12. Click here

    INSTALL OIL PUMP DRIVE SHAFT PULLEY


    1. B0067R8C02
      *a Hold
      *b Turn
      *c Protective Tape

      Temporarily install the pulley with the 4 bolts.

    2. Using a screwdriver or an equivalent, hold the pulley and tighten the 4 bolts.

      21 N*m 214 kgf*cm 15 ft.*lbf
      Tip:

      Tape the screwdriver tip before use to avoid damage.

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    INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. Install the No. 2 idler pulley sub-assembly with the bolt.

      43 N*m 438 kgf*cm 32 ft.*lbf
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    INSTALL NO. 4 ENGINE COVER SUB-ASSEMBLY


    1. Install the No. 4 engine cover sub-assembly.

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    INSTALL NO. 5 ENGINE WIRE


    1. Install the No. 5 engine wire with the 2 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf

    2. Connect the 4 knock sensor connectors.

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    INSTALL FUEL INJECTOR SEAL

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    INSTALL FUEL INJECTOR ASSEMBLY

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  18. Click here

    INSTALL FUEL DELIVERY PIPE LH

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    INSTALL FUEL DELIVERY PIPE RH

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  20. Click here

    INSTALL CASE SEPARATOR


    1. Install separator case to the cylinder head with the 4 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf

    2. Connect the fuel pressure sensor connector.

  21. Click here

    INSTALL NO. 4 FUEL PIPE SUB-ASSEMBLY

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  22. Click here

    INSTALL NO. 2 ENGINE COVER SUB-ASSEMBLY LH

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  23. Click here

    SET FUEL PUMP WITH SEAL SUB-ASSEMBLY (for Bank 1)

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  24. Click here

    SET FUEL PUMP WITH SEAL SUB-ASSEMBLY (for Bank 2)

    Tip:

    Use the same procedure as for the bank 1 side.

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    TEMPORARILY INSTALL NO. 2 FUEL PIPE SUB-ASSEMBLY

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    TEMPORARILY INSTALL NO. 3 FUEL PIPE SUB-ASSEMBLY

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  27. Click here

    INSTALL FUEL PUMP WITH SEAL SUB-ASSEMBLY (for Bank 1)

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  28. Click here

    INSTALL FUEL PUMP WITH SEAL SUB-ASSEMBLY (for Bank 2)

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  29. Click here

    INSTALL NO. 2 FUEL PIPE SUB-ASSEMBLY

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  30. Click here

    INSTALL NO. 3 FUEL PIPE SUB-ASSEMBLY

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  31. Click here

    INSTALL NO. 1 FUEL PIPE SUB-ASSEMBLY

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  32. Click here

    INSTALL NO. 3 COVER SUB-ASSEMBLY

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  33. Click here

    INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

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  34. Click here

    INSTALL INTAKE AIR SURGE TANK ASSEMBLY

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    CONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY

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  36. Click here

    INSTALL FUEL INJECTOR ASSEMBLY (for Port Injection)

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  37. Click here

    INSTALL INJECTOR VIBRATION INSULATOR

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  38. Click here

    INSTALL NO. 1 DELIVERY PIPE SPACER

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  39. Click here

    INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY (for Port Injection)

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  40. Click here

    INSTALL NO. 2 FUEL DELIVERY PIPE SUB-ASSEMBLY (for Port Injection)

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  41. Click here

    INSTALL FUEL TUBE SUB-ASSEMBLY

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  42. Click here

    CONNECT VENTILATION HOSE

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    INSTALL PURGE VALVE (PURGE VSV)

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    INSTALL WATER BY-PASS PIPE SUB-ASSEMBLY


    1. Install the water by-pass pipe sub-assembly to the intake air surge tank assembly with the 2 bolts.

      10 N*m 102 kgf*cm 7 ft.*lbf

    2. Connect the No. 5 water by-pass hose to the water by-pass pipe sub-assembly and slide the clip to secure it.

    3. Connect the water by-pass hose to the water by-pass pipe sub-assembly and slide the clip to secure it.

    4. Connect the No. 3 water by-pass hose to the water by-pass pipe sub-assembly and slide the clip to secure it.

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    INSTALL INJECTOR DRIVER BRACKET

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    INSTALL INJECTOR DRIVER

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  47. Click here

    INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

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  48. Click here

    INSTALL TRANSMISSION BREATHER ASSEMBLY

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  49. Click here

    INSTALL WIRE HARNESS CLAMP BRACKET


    1. B0065YFC02
      *a for LH Side
      *b for RH Side

      Install the 2 wire harness clamp brackets with the 2 bolts.

      for LH side
      21 N*m 214 kgf*cm 15 ft.*lbf
      for RH side
      29 N*m 296 kgf*cm 21 ft.*lbf
  50. Click here

    INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. Install the front No. 1 engine mounting bracket LH with the 4 bolts.

      35 N*m 357 kgf*cm 26 ft.*lbf
  51. Click here

    INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. Install the front No. 1 engine mounting bracket RH with the 4 bolts.

      35 N*m 357 kgf*cm 26 ft.*lbf
  52. Click here

    INSTALL ENGINE WIRE


    1. Install the engine wire to the engine assembly.

  53. Click here

    INSTALL NO. 1 ENGINE HANGER


    1. B0066PO

      Install the 2 No. 1 engine hangers with the 2 bolts as shown in the illustration.

      Part No.
      Item Part No.
      No. 1 Engine Hanger 12081-38040
      Bolt 90119-14120
      43 N*m 438 kgf*cm 32 ft.*lbf
  54. Click here

    REMOVE ENGINE FROM ENGINE STAND


    1. B0065EQC02
      *a No. 1 Engine Hanger
      *b Engine Assembly
      *c 50° or Less

      Attach an engine sling device and hang the engine assembly with a chain block.

      Tip:

      When hanging the engine assembly, make sure to hang the engine assembly with the chain at an angle of 50° or less. Otherwise, the engine assembly or engine hangers may be damaged.

    2. Remove the bolts and engine assembly from the engine stand.