CYLINDER HEAD REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for bank 1 and bank 2.

  • The following procedure is for bank 2.

PROCEDURE


  1. INSTALL NO. 2 STRAIGHT SCREW PLUG


    1. B006758C01
      *a for Bank 1
      *b for Bank 2

      Using a 14 mm hexagon socket wrench, install 2 new screw plug gaskets and the 2 No. 2 straight screw plugs.

      Torque:
      80 N*m  { 816 kgf*cm, 59 ft.*lbf }

  2. INSTALL NO. 1 STRAIGHT SCREW PLUG


    1. B0066ZPC01
      *a for Bank 1
      *b for Bank 2

      Apply adhesive to the No. 1 straight screw plug.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note

      Install the No. 1 straight screw plug within 3 minutes of applying adhesive.

    2. Using a 10 mm hexagon socket wrench, install 6 new screw plug gaskets and the 6 No. 1 straight screw plugs.

      Torque:
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }

      Note

      Do not add engine oil for at least 1 hour after installation.

  3. INSTALL VALVE SPRING SEAT


    1. Install the 16 valve spring seats to the cylinder head LH.

  4. INSTALL INTAKE VALVE STEM OIL SEAL


    1. B0066CPC07
      *a Gray
      *b Black
      *c Intake Side
      *d Exhaust Side

      Apply a light coat of engine oil to new intake valve stem oil seals.

      Note

      Pay attention when installing the intake valve stem oil seals.

      Installing the intake valve stem oil seals to the wrong valve guide bush may cause installation problems later.

      Tech Tips

      The intake valve stem oil seals are gray and the exhaust valve stem oil seals are black.

    2. B006570C01
      *1 Intake Valve Stem Oil Seal
      *a Correct
      *b Incorrect

      Using SST, push in the intake valve stem oil seals.

      SST
      09201-41020

      Note


      • Failure to use SST will cause the intake valve stem oil seal to be damaged or improperly seated.

  5. INSTALL EXHAUST VALVE STEM OIL SEAL

    Tech Tips

    Use the same procedure as for the intake side.

  6. INSTALL INTAKE VALVE

    Tech Tips


    • Select the inner compression springs and valve spring retainers based on the identification mark on the cylinder head.

      B00665WC01
      *A Type A - -
      *a Cylinder Head Sub-assembly *b Cylinder Head LH
      *c Identification Mark - -
    • B0066KEC01
      *A Type A
      *B except Type A
      *1 Valve Spring Retainer
      *2 Inner Compression Spring
      *a Diameter
      B0065WB Paint Mark

      There are 2 types of inner compression springs and valve spring retainers. The 2 types are not interchangeable.

      Type Valve Spring Retainer Diameter Inner Compression Spring Paint Mark
      A 14 mm (0.551 in.)

      Intake Side: Pink

      Exhaust Side: Light Green
      except A 16.8 mm (0.661 in.)

      Intake Side: Orange

      Exhaust Side: Light Blue

    1. B00687TC01
      *a 40 mm (1.57 in.) or more

      Sufficiently apply engine oil to the tip area of the intake valve shown in the illustration.

    2. Install the intake valve, inner compression spring and valve spring retainer to the cylinder head.

      Note

      Install the same parts in the same combination to their original locations.

    3. B00661NN03

      Using SST and wooden blocks, compress the inner compression spring and install the valve spring retainer lock.

      SST
      09202-70020   ( 09202-00010, 09202-01010, 09202-01020 )

      Note

      Install the same parts in the same combination to their original locations.

    4. B0067Z0

      Using a plastic hammer, lightly tap the valve stem tip to ensure a proper fit.

      Note

      Be careful not to damage the valve spring retainer.

  7. INSTALL EXHAUST VALVE

    Tech Tips


    • Select the inner compression springs and valve spring retainers based on the identification mark on the cylinder head.

      B00665WC01
      *A Type A - -
      *a Cylinder Head Sub-assembly *b Cylinder Head LH
      *c Identification Mark - -
    • B0066KEC01
      *A Type A
      *B except Type A
      *1 Valve Spring Retainer
      *2 Inner Compression Spring
      *a Diameter
      B0065WB Paint Mark

      There are 2 types of inner compression springs and valve spring retainers. The 2 types are not interchangeable.

      Type Valve Spring Retainer Diameter Inner Compression Spring Paint Mark
      A 14 mm (0.551 in.)

      Intake Side: Pink

      Exhaust Side: Light Green
      except A 16.8 mm (0.661 in.)

      Intake Side: Orange

      Exhaust Side: Light Blue

    1. B0065MGC01
      *a 40 mm (1.57 in.) or more

      Sufficiently apply engine oil to the tip area of the exhaust valve shown in the illustration.

    2. Install the exhaust valve, inner compression spring and valve spring retainer to the cylinder head.

      Note

      Install the same parts in the same combination to their original locations.

    3. B0067NFN03

      Using SST, compress the inner compression spring and install the valve spring retainer lock.

      SST
      09202-70020   ( 09202-00010, 09202-01010, 09202-01020 )

      Note

      Install the same parts in the same combination to their original locations.

    4. B00664H

      Using a plastic hammer, lightly tap the valve stem tip to ensure a proper fit.

      Note

      Be careful not to damage the valve spring retainer.

  8. INSTALL VALVE ADJUSTING SHIM


    1. B00661J

      Apply a light coat of engine oil to the 16 valve adjusting shims.

    2. Install the 16 valve adjusting shims.