HEADLIGHT ASSEMBLY DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. REMOVE NO. 1 HEADLIGHT ECU SUB-ASSEMBLY

    Click here

  2. REMOVE HEADLIGHT GASKET

    Click here

  3. REMOVE NO. 1 HEADLIGHT COVER


    1. B004QGOC01
      B004PI4 Remove in this Direction

      Turn the No. 1 headlight cover as shown in the illustration to remove it.

  4. REMOVE FRONT TURN SIGNAL LIGHT BULB


    1. B004PDPC01
      B004PI4 Remove in this Direction

      Turn the front turn signal light socket with the front turn signal light bulb as shown in the illustration to remove them as a unit.

    2. Remove the front turn signal light bulb from the front turn signal light socket.

  5. REMOVE FRONT TURN SIGNAL LIGHT SOCKET

  6. REMOVE HEADLIGHT LENS

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight lens.

    • If there are any fingerprints or foreign matter on the back of the headlight lens, wipe them off with a soft cloth.


    1. B004PS7C01
      *a Screw
      *b "TORX" screw

      Remove the 6 screws.

    2. Using a T20H "TORX" driver, remove the "TORX" screw.

    3. B004R07

      Using a dryer, heat the backside of the headlight assembly.

      Note

      If the headlight assembly is heated unevenly, it will deform or melt.

    4. B004OKY

      Disengage the 8 claws.

    5. Separate the headlight lens.

      Tech Tips

      If the headlight lens cannot be separate even after heating, using a screwdriver with its tip wrapped with protective tape, lift the headlight lens. Be careful not to damage the headlight lens and housing.

    6. B004PIG

      Disconnect the connector to remove the headlight lens.

  7. REMOVE HEADLIGHT LENS GASKET


    1. B004OK8

      Remove the headlight lens gasket.

      Note

      Make sure to replace the headlight lens gasket with a new one. Failure to do so may cause water ingress.

  8. REMOVE HEADLIGHT UNIT

    Note


    • Make sure to wear clean rubber gloves when performing this procedure.

    • Do not allow dirt or foreign matter to get on the headlight unit or other components.

    • If there are any fingerprints or foreign matter on the headlight unit or other components, wipe them off with a soft cloth.


    1. B004QUY

      Remove the 2 screws and reflector.

    2. B004OYV

      Disconnect the connector.

    3. B004OKRC01
      B004PI4 Turn in this Direction

      While holding the headlight unit by hand, turn the aiming screws as shown in the illustration until the aiming screws are disconnected from the headlight unit.

      Tech Tips

      Make sure to remember the number of aiming screw rotations.

    4. B004OL4

      Disengage the pivot collar to remove the headlight unit.

  9. REMOVE HEADLIGHT LEVELING MOTOR


    1. B004QRE

      Disconnect the connector.

    2. Remove the 2 screws and headlight leveling motor.

  10. REMOVE HEADLIGHT HOUSING


    1. B004PJJ

      Disengage the 5 clamps to remove the headlight cord.