FRONT DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during front door removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Disconnect cable from negative (-) auxiliary battery terminal Memorize steering angle neutral point Lane departure alert system (w/ Steering Control)

Click here

Intelligent clearance sonar system*1
Simple intelligent parking assist system*1
Pre-crash safety system
Parking assist monitor system

Click here

Initialize back door lock Power door lock control system

Click here


  • Door window regulator assembly

  • Door glass

  • Door glass run

 Initialize Power Window Control System

  • Auto up and down function

  • Jam protection function

  • Catch protection function

  • Remote control function

  • Key-linked function

  • Wireless transmitter-linked function

  • Key-off operation function

  • Window open warning function

Click here

*1: When performing learning using the GTS. Click here

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    CAUTION:

    Be sure to read Precaution thoroughly before servicing.

    Click here

    B004R04

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

    B004PKN

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. B004Q9Y

      Using a moulding remover, disengage the 3 claws to remove the front door inside handle bezel plug.

  4. REMOVE FRONT ARMREST ASSEMBLY


    1. B004QT8C01
      B004QOG Place Hand Here
      B004PI4 Remove in this Direction

      Disengage the 3 clips and 7 claws as shown in the illustration.

    2. B004QVUC01
      B004PI4 Remove in this Direction

      Disengage the guide to remove the front armrest assembly as shown in the illustration.

  5. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)


    1. B004QM2C02
      B004QOG Place Hand Here
      B004PI4 Remove in this Direction

      Disengage the 2 clips and 4 claws as shown in the illustration.

    2. Disconnect the connector to remove the multiplex network master switch assembly with front door upper armrest base panel.

  6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)


    1. B004OGQC01
      B004QOG Place Hand Here
      B004PI4 Remove in this Direction

      Disengage the 2 clips and 4 claws as shown in the illustration.

    2. Disconnect the connector to remove the power window regulator switch assembly with front door upper armrest base panel.

  7. REMOVE COURTESY LIGHT ASSEMBLY

    Click here

  8. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. B004PUUC01
      B004PFI Protective Tape

      Apply protective tape to the front door panel as shown in the illustration.

    2. B004P50

      Remove the 3 screws.

    3. B004OZG

      Disengage the 2 clips.

    4. B004ONH

      Using a clip remover, disengage the 10 clips.

    5. Disengage the 6 claws and guide and separate the front door trim board sub-assembly.

    6. B004QZAC01
      *1 Front Door Inside Locking Cable Assembly
      *2 Front Door Lock Remote Control Cable Assembly
      B004PI4 Remove in this Direction

      Disconnect the front door lock remote control cable assembly and front door inside locking cable assembly to remove the front door trim board sub-assembly as shown in the illustration.

  9. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

    B004PYW

    1. Disengage the 2 claws to remove the front door inside handle sub-assembly.

  10. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP WITH FRONT DOOR VENT SEAL


    1. B004OFL

      Disengage the clip.

    2. B004QBDC01
      B004PI4 Remove in this Direction

      Remove the front door inner glass weatherstrip with front door vent seal as shown in the illustration.

  11. REMOVE FRONT DOOR VENT SEAL


    1. B004QA7C01
      B004PI4 Remove in this Direction

      Remove the front door vent seal from the front door inner glass weatherstrip as shown in the illustration.

  12. REMOVE FRONT DOOR PANEL PROTECTOR

    Click here

  13. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY

    Click here

  14. REMOVE FRONT DOOR NO. 3 SERVICE HOLE COVER


    1. B004QZD

      Remove the front door No. 3 service hole cover.

  15. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY

    Click here

  16. REMOVE FRONT DOOR SERVICE HOLE COVER


    1. B004Q48

      Turn each front door weatherstrip clip 45 degrees and remove the 3 front door weatherstrip clips as shown in the illustration.

    2. B004QCY

      Disengage the 4 clips to remove the front door service hole cover.

  17. REMOVE DOOR SIDE AIRBAG SENSOR

    Click here

  18. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY


    1. B004QP3

      Remove the hole plug.

    2. for Driver Side:


      1. Connect the multiplex network master switch assembly.

    3. for Front Passenger Side:


      1. Connect the power window regulator switch assembly.

    4. Connect the cable to the negative (-) auxiliary battery terminal.

    5. Turn the power switch on (IG).

    6. Move the front door glass sub-assembly so that the door glass bolts can be seen.

    7. Turn the power switch off.

    8. Disconnect the cable from the negative (-) auxiliary battery terminal.

    9. for Driver Side:


      1. Disconnect the multiplex network master switch assembly.

    10. for Front Passenger Side:


      1. Disconnect the power window regulator switch assembly.

    11. B004Q9T

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the front door glass sub-assembly to fall.

    12. B004PA4C01
      B004PI4 Remove in this Direction (1)
      B004OIV Remove in this Direction (2)

      Remove the front door glass sub-assembly as indicated by the arrows, in the order shown in the illustration.

      Note

      Do not damage the front door glass sub-assembly.

  19. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY


    1. B004Q66

      Disengage the 2 claws to remove the front door No. 2 service hole cover.

    2. B004P59C01
      *a Temporary Bolt

      Disconnect the connector.

    3. Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator assembly may fall and cause damage.

    4. Remove the 5 bolts.

    5. Remove the front door window regulator assembly.

    6. Remove the temporary bolt from the front door window regulator assembly.

  20. REMOVE FRONT DOOR GLASS RUN


    1. B004PQY

      Remove the front door glass run.

  21. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. B004OWOC01
      B004PI4 Remove in this Direction

      Remove the bolt.

    2. Disengage the guide and remove the front door rear lower frame sub-assembly as shown in the illustration.

  22. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. B004Q9E

      Disengage the 2 claws.

    2. Using a screwdriver, disconnect the connector.

    3. B004QNK

      Disengage the 3 clamps.

    4. B004PPZC01
      B004PI4 Disengage in this Direction

      Disengage the 2 claws and move the lever as shown in the illustration.

    5. B004OREC01
      B004PI4 Remove in this Direction

      Remove the front door outside handle assembly as shown in the illustration.

  23. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. B004PO9

      Remove the hole plug.

    2. B004PDJ

      Using a T30 "TORX" socket wrench, loosen the screw and remove the front door lock cylinder assembly.

  24. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. B004QCJ

      Remove the hole plug.

    2. B004QUB

      Using a T30 "TORX" socket wrench, loosen the screw.

    3. Disengage the 2 guides and claw and remove the front door outside handle cover.

  25. REMOVE FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. B004PY1

      Disengage the 3 claws to remove the front door front outside handle pad.

  26. REMOVE FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. B004QEO

      Disengage the 3 guides and claw to remove the front door rear outside handle pad.

  27. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY

    Click here

  28. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. B004PM0C01
      *A Inside
      *B Outside

      Using a T30 "TORX" socket wrench, remove the screw.

    2. Slide the front door outside handle frame sub-assembly to disengage the claw and remove the front door outside handle frame sub-assembly.

  29. REMOVE FRONT DOOR LOCK OPEN ROD


    1. B004PMXC01
      B004PI4 Remove in this Direction (1)
      B004OIV Remove in this Direction (2)

      Remove the front door lock open rod as indicated by the arrows, in the order shown in the illustration.

  30. REMOVE FRONT DOOR CHECK ASSEMBLY


    1. B004PT8

      Remove the 3 bolts and front door check assembly.

  31. REMOVE FRONT DOOR WEATHERSTRIP


    1. B004PW2

      Using a clip remover, disengage the 19 clips and remove the front door weatherstrip.

  32. REMOVE DOOR FRAME GARNISH


    1. B004PQ0

      Disengage the 3 claws to remove the door frame garnish.

  33. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY


    1. B004Q4YC01
      B004PRK Bolt
      B004P9H Screw

      Remove the 3 bolts, screw and front door front lower frame sub-assembly.

  34. REMOVE FRONT DOOR FIX WINDOW GLASS


    1. B004OM9C01
      B004PI4 Remove in this Direction

      Remove the front door fix window glass with front door fix window weatherstrip as shown in the illustration.

    2. Remove the front door fix window glass from the front door fix window weatherstrip.

  35. REMOVE FRONT DOOR PANEL CUSHION


    1. B004Q39

      Disengage the 4 claws to remove the 2 front door panel cushions.

  36. REMOVE FRONT DOOR DUST PROOF SEAL


    1. B004QDC

      Disengage the 3 claws to remove the 3 front door dust proof seals.

  37. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY

    Click here

  38. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING

    Click here

  39. REMOVE FRONT DOOR UPPER WINDOW FRAME MOULDING

    Click here

  40. REMOVE FRONT DOOR REAR OUTSIDE STRIPE (w/ Black Out Tape)

    Click here

  41. REMOVE FRONT DOOR STRIPE (w/ Black Out Tape)

    Click here

  42. REMOVE FRONT DOOR LOWER OUTSIDE STRIPE (w/ Black Out Tape)

    Click here

  43. REMOVE FRONT DOOR SCUFF PLATE

    Click here

  44. REMOVE COWL SIDE TRIM BOARD

    Click here

  45. REMOVE FRONT DOOR FRONT WINDOW FRAME MOULDING

    Click here