LOWER INSTRUMENT PANEL INSTALLATION

PROCEDURE


  1. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY


    1. When installing a new lower instrument panel assembly, No. 1 instrument panel sub-assembly or lower instrument panel sub-assembly:


      1. Immediately before installing the lower instrument panel assembly, twist and cut off the portion as shown in the illustration.

        B004Q8U

    2. Install the lower instrument panel sub-assembly with the 2 bolts <A>, 4 bolts <B>, 3 screws <C> or <G> and screw <D>.

      B004OJSC01
      *a Bolt <A> *b Bolt <B>
      *c Screw <C> or <G> *d Screw <D>
      *e Clip - -

      Note


      • Do not damage the lower instrument panel sub-assembly.

      • Do not allow the wire harnesses to interfere with the surrounding parts.

      • If a screw <C> is loose and cannot be installed securely, replace it with a screw <G>.

      Torque:
      Bolt <A>
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }
      Bolt <B>
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

    3. Install the 2 clips.

    4. Engage each clamp.

      B004OZ8C02
      *A w/ Digital Audio Broadcasting Antenna or Television Antenna *B w/ Telematics Transceiver

    5. Connect each connector.

    6. B004PZQC01
      B004PI4 Install in this Direction

      Engage the 2 claws to connect the cooler (room temp. sensor) thermistor as shown in the illustration.

    7. Engage the 4 clips and 2 claws to connect the lower instrument cover sub-assembly to the upper steering column cover.

  2. CONNECT NO. 2 INSTRUMENT PANEL WIRE

    Click here

  3. INSTALL GLOVE BOX LIGHT ASSEMBLY

    Click here

  4. INSTALL NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY


    1. B004OT5C01
      B004PI4 Install in this Direction

      Engage the 4 clips to install the No. 2 instrument panel register assembly as shown in the illustration.

  5. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY


    1. B004QL1C01
      B004PI4 Install in this Direction

      Engage the 4 clips to install the No. 1 instrument panel register assembly as shown in the illustration.

  6. INSTALL NO. 2 LOWER INSTRUMENT PANEL FINISH PANEL


    1. B004QDJC01
      B004PI4 Install in this Direction

      Engage the 9 clips to install the No. 2 lower instrument panel finish panel as shown in the illustration.

  7. INSTALL SHIFT LEVER HOLE COVER


    1. Connect each connector

    2. B004QWNC02
      B004PI4 Install in this Direction

      Engage the 5 clips to install the shift lever hole cover as shown in the illustration.

    3. Engage the clamp.

  8. INSTALL LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY


    1. Connect each connector

    2. Engage each clamp.

    3. B004PDYC01
      B004PI4 Install in this Direction

      Engage the 5 clips to install the lower center instrument cluster finish panel sub-assembly as shown in the illustration.

  9. INSTALL GLOVE COMPARTMENT DOOR STOPPER SUB-ASSEMBLY


    1. Engage the claw to install the glove compartment door stopper sub-assembly.

  10. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY


    1. Hold the glove compartment door assembly at an angle approximately 64.2° from its closed position and engage the 2 hinges horizontally as shown in the illustration.

      B004P7RC01
      *a 64.2° - -
      B004PI4 Install in this Direction - -

      Note

      Engaging the hinges from an upward angle will deform the hinges. Be sure to install the glove compartment door assembly horizontally.

    2. B004QK3C02
      *1 Glove Compartment Door Stopper Sub-assembly

      Slightly bend the stoppers (A) and (B) in the directions indicated by the arrows shown in the illustration and engage the stoppers to install the glove compartment door assembly.

    3. Engage the claw to connect the glove compartment door stopper sub-assembly.

  11. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. Connect the connector.

    2. B004OZJC01
      B004PI4 Install in this Direction

      Engage the 2 guides as shown in the illustration.

    3. B004Q9NC01
      B004PI4 Install in this Direction

      Engage the 3 claws to install the No. 2 instrument panel under cover sub-assembly as shown in the illustration.

  12. INSTALL COWL SIDE TRIM BOARD RH

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  13. INSTALL FRONT DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure as for the LH side.

    Click here

  14. INSTALL RADIO TUNER OPENING COVER WITH BRACKET (w/o Radio Receiver)


    1. Engage the clamp.

    2. Engage the 2 guides.

    3. Install the radio tuner opening cover with bracket with the 4 bolts <B>.

  15. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (for Radio and Display Type)

    Click here

  16. INSTALL NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (for Navigation Receiver Type)

    Click here

  17. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY


    1. Engage the clamp.

    2. Connect each connector.

    3. Engage the 5 guides and 18 clips to install the center instrument cluster finish panel sub-assembly as shown in the illustration.

      B004PIXC01
      B004PI4 Install in this Direction - -

    4. for LHD:


      1. Install the clip.

  18. INSTALL INSTRUMENT PANEL FINISH PANEL END RH


    1. w/ Airbag Cut Off Switch:


      1. Connect the connector.

    2. B004QPNC01
      B004PI4 Install in this Direction

      Engage the 3 guides as shown in the illustration.

    3. B004PQSC01
      B004PI4 Install in this Direction

      Engage the 6 clips to install the instrument panel finish panel end RH as shown in the illustration.

  19. INSTALL COMBINATION METER ASSEMBLY

    Click here

  20. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  21. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY


    1. Connect the connector.

    2. B004Q3SC01
      B004PI4 Install in this Direction

      Engage the 2 guides and 6 clips as shown in the illustration.

    3. Install the lower instrument panel finish panel assembly with the screw <C>.

  22. CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY


    1. Engage the claw and 2 guides to connect the hood lock control lever sub-assembly.

  23. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. for RHD:


      1. Engage the 2 claws to connect the DLC3 connector.

      2. Engage the clamp.

    2. Connect the connector.

    3. B004P3BC02
      B004PI4 Install in this Direction

      Engage the guide as shown in the illustration.

    4. B004P6FC02
      B004PI4 Install in this Direction

      Engage the claw as shown in the illustration.

    5. Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <F>.

  24. INSTALL COWL SIDE TRIM BOARD LH

    Click here

  25. INSTALL FRONT DOOR SCUFF PLATE LH

    Click here

  26. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH ASSEMBLY


    1. Connect each connector.

    2. B004PN8C02
      B004PI4 Install in this Direction

      Engage the claw and 4 clips to install the instrument cluster finish panel garnish assembly as shown in the illustration.

  27. INSTALL INSTRUMENT PANEL FINISH PANEL END LH


    1. B004QE5C01
      B004PI4 Install in this Direction

      Engage the 3 guides as shown in the illustration.

    2. B004QHCC01
      B004PI4 Install in this Direction

      Engage the 6 clips to install the instrument panel finish panel end LH as shown in the illustration.

  28. INSTALL REAR CONSOLE BOX ASSEMBLY

    Click here

  29. INSTALL UPPER INSTRUMENT PANEL ASSEMBLY

    Click here

  30. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  31. PERFORM DIAGNOSTIC SYSTEM CHECK

    Click here

  32. INSPECT SRS WARNING LIGHT

    Click here