CONDENSER INSTALLATION

PROCEDURE

1. INSTALL COOLER CONDENSER ASSEMBLY

   
   

   1. 

      Install in this Direction

      Engage the 2 guides and 2 claws to install the cooler condenser assembly as shown in the illustration.

      Note

      Do not damage the cooler condenser assembly or radiator assembly when installing the cooler condenser assembly.

      Tech Tips

      If a new cooler condenser assembly is installed, add compressor oil to the cooler condenser assembly as follows.

      Capacity
      Add 40 cc (1.35 fl. oz)

      Compressor Oil
      ND-OIL 11 or equivalent

2. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY

   
   

   1. Remove the vinyl tape from the open ends of the cooler condenser assembly and air conditioner tube and accessory assembly.

   2. 

      *1	Air Conditioner Tube and Accessory Assembly
      *2	Piping Clamp
      *a	Groove

      Install a new piping clamp to the air conditioner tube and accessory assembly.

      Note

      
      

      • Securely engage the inside step of the piping clamp in the air conditioner tube and accessory assembly groove.

      • Do not widen the opening of the piping clamp more than the diameter of the air conditioner tube and accessory assembly when installing it.

      • Do not install the piping clamp with the large diameter section in the wrong direction.

   3. Thoroughly coat 2 new O-rings and the contact surface of the air conditioner tube and accessory assembly with compressor oil.

      Compressor Oil
      ND-OIL 11 or equivalent

   4. Install the 2 O-rings to the air conditioner tube and accessory assembly.

      Note

      Do not let foreign matter adhere to the O-rings or O-ring seals.

   5. Engage the cooler condenser assembly and air conditioner tube and accessory assembly.

      

      *a

      Large Diameter Section of Piping Clamp

      -

      -

      Note

      Engage the parts by holding the pipe, not the piping clamp.

   6. Securely insert the piping clamp to the point where the large diameter section of the piping clamp is covered by the cooler condenser assembly.

      Tech Tips

      
      

      • When inserting, make sure that a click sound is heard.

      • Check that the air conditioner tube and accessory assembly is securely inserted by pulling it.

3. CONNECT DISCHARGE HOSE SUB-ASSEMBLY

   
   

   1. Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the cooler condenser assembly.

   2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the discharge hose sub-assembly.

      Compressor Oil
      ND-OIL 11 or equivalent

   3. Install the O-ring to the discharge hose sub-assembly.

   4. Connect the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

      Torque:

      5.39 N*m  { 55 kgf*cm, 48 in.*lbf }

4. INSTALL NO. 1 RADIATOR AIR GUIDE RH (w/o Exhaust Heat Recirculation System)

   
   

   1. 

      Install in this Direction

      Engage the 2 guides to install the No. 2 radiator to support seal to the new No. 1 radiator air guide RH as shown in the illustration.

   2. Install the clip.

   3. 

      Install in this Direction

      Engage the 2 claws to install the radiator air guide RH with No. 2 radiator to support seal as shown in the illustration.

5. INSTALL NO. 1 RADIATOR AIR GUIDE RH (w/ Exhaust Heat Recirculation System)

   
   

   1. 

      Install in this Direction

      Engage the 2 guides to install the No. 2 radiator to support seal to the new No. 1 radiator air guide RH as shown in the illustration.

   2. Install the clip.

   3. 

      Install in this Direction

      Engage the 2 claws to install the radiator air guide RH with No. 2 radiator to support seal as shown in the illustration.

6. INSTALL NO. 1 RADIATOR AIR GUIDE LH (w/o Exhaust Heat Recirculation System)

   
   

   1. 

      Install in this Direction

      Engage the 2 guides to install the No. 3 radiator to support seal to the new No. 1 radiator air guide LH as shown in the illustration.

   2. Install the clip.

   3. 

      Install in this Direction

      Engage the 2 claws to install the radiator air guide LH with No. 3 radiator to support seal as shown in the illustration.

7. INSTALL NO. 1 RADIATOR AIR GUIDE LH (w/ Exhaust Heat Recirculation System)

   
   

   1. 

      Install in this Direction

      Engage the 2 guides to install the No. 3 radiator to support seal to the new No. 1 radiator air guide LH as shown in the illustration.

   2. Install the clip.

   3. 

      Install in this Direction

      Engage the 2 claws to install the radiator air guide LH with No. 3 radiator to support seal as shown in the illustration.

8. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY (w/o Exhaust Heat Recirculation System)

   for Type A:

   Click here

   for Type B:

   Click here

9. INSTALL FRONT BUMPER ENERGY ABSORBER (w/o Exhaust Heat Recirculation System)

   for Type A:

   Click here

   for Type B:

   Click here

10. INSTALL FRONT ENERGY ABSORBER MOUNTING REINFORCEMENT LH (w/o Exhaust Heat Recirculation System)

    for Type B:

    Click here

11. INSTALL FRONT ENERGY ABSORBER MOUNTING REINFORCEMENT RH (w/o Exhaust Heat Recirculation System)

    for Type B:

    Click here

12. INSTALL NO. 2 RADIATOR AIR GUIDE

    Click here

13. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY

    Click here

14. INSTALL INLET NO. 2 AIR CLEANER

    Click here

15. INSTALL HOOD LOCK ASSEMBLY

    Click here

16. INSTALL HEADLIGHT ASSEMBLY LH

    Click here

17. INSTALL HEADLIGHT ASSEMBLY RH

    Tech Tips

    Use the same procedure as for the LH side.

18. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

    for HFC-134a (R134a):

    Click here

    for HFO-1234yf (R1234yf):

    Click here

19. WARM UP COMPRESSOR

    for HFC-134a (R134a):

    Click here

    for HFO-1234yf (R1234yf):

    Click here

20. INSPECT FOR REFRIGERANT LEAK

    for HFC-134a (R134a):

    Click here

    for HFO-1234yf (R1234yf):

    Click here

21. ADJUST HOOD SUB-ASSEMBLY

    Click here