FRONT DOOR LOCK INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here

  2. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Double Locking System)


    1. B004PC4C01
      B004PI4 Install in this Direction

      Install the front door inside locking cable assembly as shown in the illustration.

  3. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Double Locking System)


    1. B004OY0C01
      B004PI4 Install in this Direction

      Install the front door lock remote control cable assembly as shown in the illustration.

    2. B004QN9

      Engage the 5 claws to close the cover as shown in the illustration.

  4. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Double Locking System)


    1. B004Q93C01
      B004PI4 Install in this Direction

      Install the front door inside locking cable assembly as shown in the illustration.

  5. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Double Locking System)


    1. B004OYHC01
      B004PI4 Install in this Direction

      Install the front door lock remote control cable assembly as shown in the illustration.

    2. B004P6U

      Engage the 7 claws to close the cover as shown in the illustration.

  6. INSTALL FRONT DOOR LOCK WITH MOTOR ASSEMBLY

    Note


    • When reusing a removed front door lock with motor assembly, replace the door lock wiring harness seal with a new one.

    • Do not allow grease or dust to adhere to the door lock wiring harness seal installation surface.

    • Reusing a door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water ingress. This may result in a malfunction of the front door lock with motor assembly.


    1. Apply MP grease to the sliding parts of the front door lock with motor assembly.

    2. When reusing the front door lock with motor assembly:


      1. Install a new door lock wiring harness seal to the front door lock with motor assembly.

    3. B004PO7C01
      *A for Type A
      *B for Type B
      *1 Front Door Lock Open Rod
      B004PI4 Install in this Direction

      Connect the front door lock open rod to the front door lock with motor assembly.

      Tech Tips

      Make sure that the front door lock open rod is securely connected to the front door lock with motor assembly.

    4. Using a T30 "TORX" socket wrench, install the front door lock with motor assembly with the 3 screws.

      Torque:
      for Type A
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      for Type B
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
      Area Measurement
      a 5.25 to 5.55 mm (0.207 to 0.219 in.)
      b 16.5 to 17.1 mm (0.650 to 0.673 in.)
      c 5.9 to 6.5 mm (0.232 to 0.256 in.)
      d 14.0 to 15.0 mm (0.551 to 0.591 in.)

    5. Connect the connector.

  7. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)

    Click here

  8. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY (for Driver Side)

    Click here

  9. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

    Click here

  10. INSTALL FRONT DOOR GLASS RUN

    Click here

  11. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY

    Click here

  12. INSTALL FRONT DOOR SERVICE HOLE COVER

    Click here

  13. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP WITH FRONT DOOR VENT SEAL

    Click here

  14. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY

    Click here

  15. INSTALL COURTESY LIGHT ASSEMBLY

    Click here

  16. INSTALL MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side)

    Click here

  17. INSTALL POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side)

    Click here

  18. INSTALL FRONT ARMREST ASSEMBLY

    Click here

  19. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG

    Click here

  20. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  21. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here

  22. INSPECT POWER WINDOW OPERATION

    Click here