FRONT BUMPER DISASSEMBLY

PROCEDURE


  1. REMOVE FRONT SIDE ULTRASONIC SENSOR (w/ TOYOTA Parking Assist-sensor System)

    Click here

  2. REMOVE ULTRASONIC SENSOR CLIP (w/ TOYOTA Parking Assist-sensor System)

    Click here

  3. REMOVE FRONT CORNER ULTRASONIC SENSOR (w/ TOYOTA Parking Assist-sensor System)

    Click here

  4. REMOVE FRONT CENTER ULTRASONIC SENSOR (w/ TOYOTA Parking Assist-sensor System)

    Click here

  5. REMOVE FRONT SIDE ULTRASONIC SENSOR RETAINER (w/ TOYOTA Parking Assist-sensor System)

    Click here

  6. REMOVE FRONT CORNER ULTRASONIC SENSOR RETAINER (w/ TOYOTA Parking Assist-sensor System)

    Click here

  7. REMOVE NO. 3 ENGINE ROOM WIRE (w/ TOYOTA Parking Assist-sensor System)


    1. w/o Fog Light:


      1. Disengage the 10 clamps and remove the No. 3 engine room wire.

        B004QRJ

    2. w/ Fog Light:


      1. Disengage the 10 clamps and remove the No. 3 engine room wire.

        B004OIM

  8. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Toyota Safety Sense)

    Click here

  9. REMOVE FRONT BUMPER EXTENSION LH (w/o Fog Light)


    1. B004PL8

      Remove the 2 screws.

    2. B004Q7Q

      Disengage the claw to remove the front bumper extension LH.

  10. REMOVE FRONT BUMPER EXTENSION RH (w/o Fog Light)

    Tech Tips

    Use the same procedure for the LH side.

  11. REMOVE FOG LIGHT ASSEMBLY LH (w/ Fog Light)

    Click here

  12. REMOVE FOG LIGHT ASSEMBLY RH (w/ Fog Light)

    Tech Tips

    Use the same procedure for the LH side.

  13. REMOVE FRONT FENDER LINER RETAINER


    1. B004PFS

      Disengage the 2 claws to remove the 2 front fender liner retainers.

      Tech Tips

      Use the same procedure for the RH side and LH side.

  14. REMOVE HOOD TO FRONT END PANEL SEAL


    1. Separate the double-sided tape and disengage the 2 clips to remove the hood to front end panel seal.

      B004QMLC01
      B004PFI Double-sided Tape - -

  15. REMOVE RADIATOR GRILLE SUB-ASSEMBLY


    1. Remove the 2 screws and 4 clips.

      B004OO2
    2. B004PBAC01
      B004PI4 Remove in this Direction

      Disengage the 15 claws as shown in the illustration to remove the radiator grille sub-assembly.

  16. REMOVE NO. 3 AIR CLEANER INLET


    1. B004QC4

      Remove the 2 screws.

    2. B004P49

      Disengage the 3 claws to remove the No. 3 air cleaner inlet.

  17. REMOVE LOWER NO. 1 RADIATOR GRILLE


    1. B004QO2C01
      B004PI4 Remove in this Direction

      Disengage the 18 claws as shown in the illustration to remove the lower No. 1 radiator grille.

  18. REMOVE FRONT BUMPER HOLE COVER LH


    1. B004QW6C01
      *a Hook
      B004PI4 Remove in this Direction

      Disengage the 2 claws as shown in the illustration.

    2. Disengage the hook to remove the front bumper hole cover LH.

  19. REMOVE FRONT BUMPER HOLE COVER RH

    Tech Tips

    Use the same procedure for the LH side.

  20. REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET


    1. for Extension Mounting Bracket Type A:


      1. B004QNI

        Remove the 2 screws.

      2. B004PH4C01
        B004PI4 Remove in this Direction

        Disengage the 2 claws and remove the front bumper extension mounting bracket as shown in the illustration.

    2. for Extension Mounting Bracket Type B:


      1. B004QYF

        Remove the 2 screws.

      2. B004PJ1C01
        B004PI4 Remove in this Direction

        Disengage the 2 claws and remove the front bumper extension mounting bracket as shown in the illustration.

  21. REMOVE RADIATOR GRILLE EMBLEM ASSEMBLY


    1. Check if there are slits at the positions shown in the illustration.

      Tech Tips

      The removal procedure for the radiator grille emblem assembly will differ depending on the existence of slits.

      B004ORFC02
      *a Slit - -

    2. w/ Slit:


      1. B004QOQC01
        B004PFI Protective Tape

        Apply protective tape around the spring nut.

      2. Using a plier nipper (side cutters), rotate the 2 spring nuts to align the cutouts of each spring nut as shown in the illustration.

        B004QEDC02
        *a 90° *b Slit
        *c Cutout - -

      3. Using a plier nipper (side cutters), deform each spring nut as shown in the illustration and then remove the 2 spring nuts.

        B004QAMC02
        *a Cutout - -
        B004PI4 Pinch - -
      4. B004P70C01
        B004PI4 Remove in this Direction

        Disengage the 2 claws and 2 guides as shown in the illustration to remove the radiator grille emblem assembly.

    3. w/o Slit (When Replacing the Radiator Grille Emblem Assembly):


      1. B004QOQC01
        B004PFI Protective Tape

        Apply protective tape around the spring nut.

      2. B004PZSC02
        *a Cut

        Using a plier nipper (side cutters), cut the radiator grille emblem assembly at the positions shown in the illustration.

      3. B004PAGC01
        B004PI4 Push in this Direction

        Push the radiator grille emblem assembly to remove the 2 spring nuts as shown in the illustration.

        CAUTION:

        Make sure to cover the spring nuts with a piece of cloth or equivalent to prevent them from flying off during removal.

      4. B004QB0C01
        B004PI4 Remove in this Direction

        Disengage the 2 claws as shown in the illustration to remove the radiator grille emblem assembly.

    4. w/o Slit (When Replacing the Front Bumper Cover):


      1. Using a center punch, make a depression at the positions shown in the illustration.

        B004QXMC02
        *1 Spring Nut - -
        *a Depression *b Pin of Radiator Grille Emblem Assembly
        *c Center Line - -

        Tech Tips


        • Make sure to make the depressions so they are aligned with the center line of the pin of the radiator grille emblem assembly.

        • Make sure to make the depressions correctly so that a plier nipper (side cutters) can be used to pinch the spring nuts.

      2. Using a plier nipper (side cutters), rotate the 2 spring nuts to align the cutouts of each spring nut as shown in the illustration.

        B004PY7C02
        *a 90° *b Depression
        *c Cutout - -

      3. Using a plier nipper (side cutters), deform each spring nut as shown in the illustration and then remove the 2 spring nuts.

        B004QZVC02
        *a Cutout - -
        B004PI4 Pinch - -
      4. B004P70C01
        B004PI4 Remove in this Direction

        Disengage the 2 claws and 2 guides as shown in the illustration to remove the radiator grille emblem assembly.

  22. REMOVE FRONT BUMPER ENERGY ABSORBER (for Type A)


    1. B004QH2C01
      B004PI4 Remove in this Direction

      Remove the front bumper energy absorber as shown in the illustration.

  23. REMOVE FRONT ENERGY ABSORBER MOUNTING REINFORCEMENT LH (for Type B)


    1. B004PQIC01
      B004PI4 Remove in this Direction

      Remove the front energy absorber mounting reinforcement LH as shown in the illustration.

  24. REMOVE FRONT ENERGY ABSORBER MOUNTING REINFORCEMENT RH (for Type B)

    Tech Tips

    Use the same procedure for the LH side.

  25. REMOVE FRONT BUMPER ENERGY ABSORBER (for Type B)


    1. B004PIJC01
      B004PI4 Remove in this Direction

      Remove the front bumper energy absorber as shown in the illustration.

  26. REMOVE LOWER FRONT BUMPER ABSORBER


    1. B004OZC

      Remove the 3 clips and lower front bumper absorber.

  27. REMOVE RADIATOR SHUTTER SUB-ASSEMBLY (for Type A)

    Click here

  28. REMOVE RADIATOR SHUTTER SUB-ASSEMBLY (for Type B)

    Click here

  29. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY (for Type A)


    1. Disengage the 10 clamps.

      B004PSF
    2. B004PWP

      Remove the 8 bolts.

    3. B004QDT

      Disengage the 2 guides to remove the front bumper reinforcement sub-assembly.

  30. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY (for Type B)


    1. Disengage the 11 clamps.

      B004QXRC01
    2. B004PWP

      Remove the 8 bolts.

    3. B004QDT

      Disengage the 2 guides to remove the front bumper reinforcement sub-assembly.

  31. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT


    1. B004R08

      Remove the 4 nuts and No. 2 front bumper reinforcement.

  32. REMOVE FRONT BUMPER EXTENSION LH


    1. B004Q2R

      Remove the 4 bolts and front bumper extension LH.

  33. REMOVE FRONT BUMPER EXTENSION RH

    Tech Tips

    Use the same procedure for the LH side.

  34. REMOVE FRONT BUMPER SIDE SUPPORT LH


    1. B004Q47

      Remove the bolt.

    2. B004QKVC01
      B004PI4 Remove in this Direction

      Disengage the clip as shown in the illustration.

    3. B004Q6MC01
      B004PI4 Remove in this Direction

      Disengage the claw as shown in the illustration to remove the front bumper side support LH.

  35. REMOVE FRONT BUMPER SIDE SUPPORT RH

    Tech Tips

    Use the same procedure for the LH side.