OIL COOLER INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 MOTOR COOLING HOSE

    Tech Tips

    Perform this procedure only when replacement of the motor cooling cooler is necessary.


    1. B004R0GC01
      B004Q8A ATF Application Area

      Coat a small amount of ATF as shown in the illustration.

    2. B004PSCC01
      *a 0 to 3 mm (0 to 0.118 in.)
      *b 2 to 7 mm (0.0787 to 0.276 in.)
      *c Paint Mark
      *d Center of Paint Mark
      *e 180°
      B004Q8A Clip Location

      Install the No. 1 motor cooling hose to the motor cooling cooler and slide the clip to secure it.

      Note


      • Be careful not to deform the motor cooling cooler.

      • Make sure to align the paint mark on the No. 1 motor cooling hose with the paint mark on the motor cooling cooler.

      • Make sure that the claws of the clip are positioned within the area shown in the illustration.

  2. INSTALL NO. 2 MOTOR COOLING HOSE

    Tech Tips

    Perform this procedure only when replacement of the motor cooling cooler is necessary.


    1. B004P5NC01
      B004Q8A ATF Application Area

      Coat a small amount of ATF as shown in the illustration.

    2. B004PXAC01
      *a 0 to 3 mm (0 to 0.118 in.)
      *b 2 to 7 mm (0.0787 to 0.276 in.)
      *c Paint Mark
      *d Center of Paint Mark
      *e 180°
      B004Q8A Clip Location

      Install the No. 2 motor cooling hose to the motor cooling cooler and slide the clip to secure it.

      Note


      • Be careful not to deform the motor cooling cooler.

      • Make sure to align the paint mark on the No. 2 motor cooling hose with the paint mark on the motor cooling cooler.

      • Make sure that the claws of the clip are positioned within the area shown in the illustration.

  3. INSTALL MOTOR COOLING COOLER


    1. B004QZ3N01

      Temporarily install the motor cooling cooler to the hybrid vehicle transaxle assembly with the 3 bolts.

    2. Tighten the 3 bolts in the order shown in the illustration.

      Torque:
      11.5 N*m  { 117 kgf*cm, 8 ft.*lbf }
    3. B004OOUC01
      *a 2 to 7 mm (0.0787 to 0.276 in.)
      *b Paint Mark

      Install the No. 2 motor cooling pipe to the No. 2 motor cooling hose and slide the clip to secure it.

      Note

      Make sure to align the paint mark on the No. 2 motor cooling pipe with the paint mark on the No. 2 motor cooling hose.

    4. Temporarily install the No. 2 motor cooling pipe to the hybrid vehicle transaxle assembly with the union bolt and a new gasket.

    5. Install the No. 1 oil cooler tube clamp to the hose bracket with the bolt.

      Torque:
      11.5 N*m  { 117 kgf*cm, 8 ft.*lbf }

    6. Tighten the union bolt to install the No. 2 motor cooling pipe.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }
    7. B004QE6C01
      *a 2 to 7 mm (0.0787 to 0.276 in.)
      *b Paint Mark

      Connect the No. 1 motor cooling hose to the No. 1 motor cooling pipe and slide the clip to secure it.

      Note

      Make sure to align the paint mark on the No. 1 motor cooling pipe with the paint mark on the No. 1 motor cooling hose.

  4. CONNECT OUTLET NO. 1 HYBRID WATER PUMP HOSE

    Click here

  5. CONNECT INLET HYBRID RADIATOR HOSE

    Click here

  6. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  7. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

    Click here

  8. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  9. INSTALL INVERTER WITH CONVERTER ASSEMBLY

    Click here

  10. INSPECT HYBRID TRANSAXLE FLUID

    Click here

  11. INSPECT FOR HYBRID TRANSAXLE FLUID LEAK

  12. INSTALL REAR MOTOR UNDER COVER LH

    Click here

  13. INSTALL NO. 1 ENGINE UNDER COVER

    Click here