FUEL TANK(w/o Canister Pump Module) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel tank assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Auxiliary battery terminal is disconnected/reconnected Memorize steering angle neutral point Lane departure alert system (w/ Steering Control)

Click here

Intelligent clearance sonar system*1
Simple intelligent parking assist system*1
Pre-crash safety system
Parking assist monitor system

Click here

Initialize back door lock Power door lock control system

Click here

Gas leak from exhaust system is repaired Inspection After Repair

  • Poor idle, etc.

  • Engine start function, etc.

Click here

*1: When performing learning using the GTS.

Click here

CAUTION:

The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.

B004P4R

PROCEDURE


  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

    Click here

  2. DRAIN FUEL

  3. REMOVE TAIL EXHAUST PIPE ASSEMBLY

    Click here

  4. REMOVE NO. 1 FLOOR UNDER COVER ASSEMBLY


    1. A01RJ37

      Remove the 3 bolts.

    2. Disengage the clip to remove the No. 1 floor under cover assembly.

  5. REMOVE REAR FLOOR SIDE MEMBER COVER LH


    1. A01RLKSN02

      Remove the 3 bolts and clip (A).

    2. Disengage the clip (B) to remove the rear floor side member cover LH.

  6. REMOVE NO. 1 FUEL TANK PROTECTOR


    1. A01RJJM

      Remove the 4 clips and No. 1 fuel tank protector from the fuel tank assembly.

  7. DISCONNECT CHARCOAL CANISTER OUTLET HOSE


    1. A01RLDV

      Disconnect the charcoal canister outlet hose from the fuel tank filler pipe sub-assembly.

  8. DISCONNECT FUEL TANK BREATHER TUBE


    1. A01RKG2

      Disconnect the fuel tank breather tube from the fuel tank filler pipe sub-assembly.

      Click here

  9. DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    1. A01RJKU

      Loosen the clamp, then disconnect the fuel tank to filler pipe hose from the fuel tank assembly.

  10. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. A01RJQB

      Remove the 2 bolts and separate the No. 3 parking brake cable assembly.

  11. DISCONNECT NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A01RJZ6

      Slide the clip and disconnect the No. 1 fuel evaporation tube sub-assembly from the fuel pipe.

  12. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01RLD7

      Disconnect the fuel tank main tube sub-assembly from the fuel pipe.

      Click here

  13. REMOVE FUEL TANK ASSEMBLY

    CAUTION:

    The fuel tank assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the fuel tank assembly may fall off the engine lifter.


    1. A01RIZ5

      Support the fuel tank assembly using an engine lifter.

      Tech Tips

      Using height adjustment attachments and plate lift attachments, keep the fuel tank assembly horizontal.

    2. A01RL2T

      Remove the 4 bolts.

    3. Lower the engine lifter to remove the fuel tank assembly.

      Note


      • Be careful not to drop the fuel tank assembly.

      • When removing the fuel tank assembly, tilt it slightly to prevent it from interfering with the surrounding parts.

  14. REMOVE NO. 1 FUEL EVAPORATION TUBE SUB-ASSEMBLY


    1. A01RJ3Z

      Disengage the 3 clamps to remove the No. 1 fuel evaporation tube sub-assembly from the fuel tank assembly.

  15. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01RKM8

      Disengage the 3 clamps to remove the fuel tank main tube sub-assembly from the fuel tank assembly.

  16. REMOVE CHARCOAL CANISTER OUTLET HOSE


    1. A01RKRX

      Disengage the 2 clamps to remove the charcoal canister outlet hose from the fuel tank assembly.