FUSE BOX REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during hybrid battery terminal block removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedures	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Auxiliary battery terminal is disconnected/reconnected	Memorize steering angle neutral point	Lane departure alert system (w/ Steering Control)	Click here
		Intelligent clearance sonar system*1
		Simple intelligent parking assist system*1
		Pre-crash safety system
		Parking assist monitor system	Click here
	Initialize back door lock	Power door lock control system	Click here
Replacement of hybrid battery terminal block	Perform high voltage fuse accumulated load history reset	DTCs are stored	Click here

*1: When performing learning using the GTS.
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CAUTION:

Orange wire harnesses and connectors indicate high-voltage circuits. To prevent electric shock, always follow the procedure described in the repair manual.

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To prevent electric shock, wear insulated gloves when working on wire harnesses and components of the high voltage system.

PROCEDURE

PRECAUTION

Note

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

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REMOVE SERVICE PLUG GRIP

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REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)

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REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)

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REMOVE WATER GUARD PLATE LH

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REMOVE COWL BODY MOUNTING REINFORCEMENT LH

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REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY

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REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

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DISCONNECT ENGINE WIRE

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REMOVE CONNECTOR COVER ASSEMBLY

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CHECK TERMINAL VOLTAGE

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INSTALL CONNECTOR COVER ASSEMBLY

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CONNECT ENGINE WIRE

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INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

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INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY

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INSTALL COWL BODY MOUNTING REINFORCEMENT LH

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INSTALL WATER GUARD PLATE LH

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INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (for LHD)

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INSTALL NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL (for RHD)

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INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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REMOVE REAR SEAT CUSHION ASSEMBLY

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REMOVE REAR SEAT CUSHION LOCK HOOK

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REMOVE REAR DOOR SCUFF PLATE LH

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REMOVE REAR UNDER SIDE COVER LH

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REMOVE REAR DOOR SCUFF PLATE RH

Tech Tips

Use the same procedure as for the LH side.

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REMOVE REAR UNDER SIDE COVER RH

Tech Tips

Use the same procedure as for the LH side.

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REMOVE REAR UNDER COVER

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REMOVE REAR SEAT CUSHION LEG SUB-ASSEMBLY

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REMOVE BATTERY COOLING BLOWER ASSEMBLY

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REMOVE NO. 1 HV BATTERY COVER PANEL RH

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DISCONNECT HV FLOOR UNDER WIRE

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DISCONNECT FLOOR WIRE

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REMOVE NO. 1 HYBRID BATTERY EXHAUST DUCT

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DISCONNECT FLOOR WIRE

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REMOVE UPPER NO. 1 HYBRID BATTERY COVER SUB-ASSEMBLY

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REMOVE NO. 1 HV BATTERY SHIELD PANEL

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REMOVE HYBRID BATTERY TERMINAL BLOCK
CAUTION:

Be sure to wear insulated gloves and protective goggles.
1. Remove the bolt.
2. Disconnect the 2 hybrid battery terminal block connectors to remove the hybrid battery terminal block from the HV battery.
  
  Note
  
  Insulate the disconnected high-voltage connectors with insulating tape.