HYBRID CONTROL SYSTEM VEHICLE CONTROL HISTORY


  1. CHECK VEHICLE CONTROL HISTORY (HYBRID CONTROL SYSTEM)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Hybrid Control / Utility / Vehicle Control History.


      Powertrain > Hybrid Control > Utility
      Tester Display
      Vehicle Control History
      Tester Display Measurement Item Diagnostic Note
      Hybrid Battery Pack Sensor Module Mismatch Displays if the wrong type of battery voltage sensor is installed.

      Click here

      Hybrid Battery Cooling Performance Decrement History of poor HV battery cooling performance

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      Shift P Operation during Running History of P position switch being operated while driving -
      Shift Operation when Auxiliary Battery Voltage Low History of attempts to change shift state when auxiliary battery voltage was low -
      Consecutive Shift Change between Shift P and Other than Shift P in Short Times Number of times shift state was attempted to be changed to and from park (P) within short period of time -
      Shift Operation during Ready Indicator Blinking History of attempts to change shift state with READY indicator light blinking -
      Shift R/D/B(S) Operation during Ready OFF History of attempts to change shift state to reverse (R), drive (D) or brake (B) with power switch on (IG) -
      Shift Operation during Accelerator & Brake Depress History of attempts to change shift state from park (P) with READY indicator light illuminated and accelerator and brake pedals depressed -
      Shift B(S) Operation from Shift Position R History of attempts to change shift state from reverse (R) to brake (B) -
      Shift D Operation during Backward Movement History of attempts to change shift state to drive (D) while backing up -
      Shift R Operation during Forward Movement History of attempts to change shift state to reverse (R) while driving forward -
      Shift R/D Operation during Ready OFF History of shift state being changed to neutral (N) due to shift lever being held in R or D with power switch on (IG) -
      Quick Shift Operation to Shift Position N during Running History of shift state being changed to neutral (N) while driving, without shift lever being held in N for a short time -
      Shift N Change by Busy Shift History of shift state being changed to neutral (N) due to shift lever being repeatedly moved to R, D and/or N within a short period of time -
      Shift N Operation on The Way Back to Home Position after Shift D/R Operation History of shift state being changed to neutral (N) when shift lever was returning from R or D -
      Shift R Operation on The Way Back to Home Position after Shift D Operation History of shift state being changed to reverse (R) when shift lever was returning from D -
      Shift D Operation on The Way Back to Home Position after Shift R Operation History of shift state being changed to drive (D) when shift lever was returning from R -
      Shift P Auto Change by Cruise Control History of shift state being changed to park (P) automatically by brake hold prevention function of dynamic radar cruise control system (w/ full-speed range following function) -
      Shift Operation without Depressing Brake from Shift Position P History of attempts to change shift state from park (P) with brake pedal not depressed -
      Shift N Operation at Short Times during Low Speed/Stopping Number of times shift state was attempted to be changed to neutral (N) without holding shift lever in N for a long enough time when driving at low speed or stopped -
      Shift B(S) Operation from Shift Position P/N History of attempts to change shift state from park (P) or neutral (N) to brake (B) -
      Shift N Operation during Running History of shift state being changed to neutral (N) by holding shift lever in N while driving -
      Shift P Operation before Vehicle Stop History of shift state not being changed to park (P) when P position switch was operated before vehicle was stopped -
      Shift P Operation during Other than Shift P Operation History of P position switch and shift lever being operated simultaneously -
      Auto Change to Shift Position P Cancel History of P position automatic change function not operating -
      Voltage Low for Shift Control System History of attempts to change shift state when auxiliary battery voltage was low -
      HV System Start Up Failure by Very Low Temperature History of hybrid control system starting failure due to extremely cold environment -
      HV System Start Up Failure by Immobiliser Unmatch History of hybrid control system starting failure due to immobiliser system key verification failure -
      Auxiliary Battery Voltage Low (HV) History of drop in hybrid control ECU power source voltage Stored when the auxiliary battery voltage to the hybrid control ECU drops below 9.5 V.
      Auxiliary Battery Voltage Low (Inverter) History of drop in motor generator control ECU (MG ECU) power source voltage Stored when the auxiliary battery voltage to the motor generator control ECU (MG ECU) drops to 8.0 V or less.
      HV System Stop Operation during Running History of hybrid control system being turned off by pressing power switch while vehicle being driven Stored when the power switch is turned off when the vehicle speed is 3 km/h (2 mph) or more.
      Generator Temperature High History of extremely high generator (MG1) temperature and hybrid system overheated warning message being displayed Stored when the generator (MG1) temperature exceeds a specified value.
      Generator Inverter Temperature High History of extremely high generator (MG1) inverter temperature and hybrid system overheated warning message being displayed Stored when the generator (MG1) inverter temperature exceeds a specified value.
      Motor Temperature High History of extremely high motor (MG2) temperature and hybrid system overheated warning message being displayed -
      Motor Inverter Temperature High History of extremely high motor (MG2) inverter temperature and hybrid system overheated warning message being displayed Stored when the motor (MG2) inverter temperature exceeds a specified value.
      Boosting Converter Temperature High History of extremely high boost converter temperature and hybrid system overheated warning message being displayed -
      Staying Prevention Control History of operation of retention prevention function Stored when the engine speed remains in the resonance range.
      Hybrid Battery Protection in Neutral Shift Position History of hybrid battery discharge warning message being displayed when vehicle left with neutral (N) selected -
      HV Coolant Temperature High History of extremely high coolant (for inverter) temperature Stored when the coolant (for inverter) temperature is 65°C or more.
      Hybrid Battery Voltage Low History of hybrid control system starting failure due to low HV battery voltage -
      HV System Start Up Failure by Hybrid Battery Unmatch History of hybrid control system starting failure due to an inappropriate HV battery -
      Engine Malfunction (Poor Engine Power)

      History of vehicle state during engine malfunction (poor engine power)

      (This information can be helpful for performing troubleshooting.)

      Stored when the ECM stores an SFI system DTC.

      Make sure to clear Vehicle Control History after performing troubleshooting related to this item.

      As all Vehicle Control History should be cleared after performing troubleshooting related this item, make sure to check any other output Vehicle Control History items and perform any troubleshooting for them before clearing Vehicle Control History.

      Engine Malfunction (Engine does not Start)

      History of vehicle state during engine malfunction (engine does not start)

      (This information can be helpful for performing troubleshooting.)

      Stored when the ECM stores an SFI system DTC.

      Make sure to clear Vehicle Control History after performing troubleshooting related to this item.

      As all Vehicle Control History should be cleared after performing troubleshooting related this item, make sure to check any other output Vehicle Control History items and perform any troubleshooting for them before clearing Vehicle Control History.

      Engine Malfunction (Crankshaft Position Sensor Signal)

      History of vehicle state during engine malfunction (abnormal crankshaft position sensor signal)

      (This information can be helpful for performing troubleshooting.)

      Stored when the ECM stores an SFI system DTC.

      Make sure to clear Vehicle Control History after performing troubleshooting related to this item.

      As all Vehicle Control History should be cleared after performing troubleshooting related this item, make sure to check any other output Vehicle Control History items and perform any troubleshooting for them before clearing Vehicle Control History.

      Engine Malfunction (GO Signal)

      History of vehicle state during engine malfunction (GO signal)

      (This information can be helpful for performing troubleshooting.)

      Stored when the ECM stores an SFI system DTC.

      Make sure to clear Vehicle Control History after performing troubleshooting related to this item.

      As all Vehicle Control History should be cleared after performing troubleshooting related this item, make sure to check any other output Vehicle Control History items and perform any troubleshooting for them before clearing Vehicle Control History.

      Engine Malfunction (Component Malfunction)

      History of vehicle state during engine malfunction (engine component malfunction)

      (This information can be helpful for performing troubleshooting.)

      Stored when the ECM stores an SFI system DTC.

      Make sure to clear Vehicle Control History after performing troubleshooting related to this item.

      As all Vehicle Control History should be cleared after performing troubleshooting related this item, make sure to check any other output Vehicle Control History items and perform any troubleshooting for them before clearing Vehicle Control History.

      Driver Exited Vehicle when Shift Position Wasn't P History of vehicle speed exceeding threshold after driver left vehicle with shift position other than park (P) selected -
      Limit to Charge / Discharge Control Value by Hybrid Battery Temperature High

      History of HV battery charge/discharge being restricted

      If the temperature of the HV battery becomes approximately 44°C (111.2°F) or higher due to high ambient temperature, high cabin temperature, continuous driving under high load (such as mountain driving or frequent acceleration/deceleration), clogged hybrid battery intake duct, etc., the HV battery current will be restricted

      In this case the value of WIN/WOUT will decrease and the engine will stop and start less frequently.


      1. If this Vehicle Control History item is stored, perform the following inspections.


        • Check the Vehicle Control History freeze frame data.

        • Check for clogs in the hybrid battery intake duct.

        • Inspect the HV battery cooling filter.

          Click here

        • Check the intake port of the HV battery cooling system for blockage, such as luggage, etc.

      2. After performing the above inspections, check the temperature of the HV battery in the Data List.

        If the temperature of the HV battery is high (approximately 44°C (111.2°F) or higher), stop the vehicle, turn the air conditioning system on (Temperature: Lo, Blower speed: Max) and perform the Active Test "Control the Hybrid Battery Cooling Fan". Check that the temperature of the HV battery decreases.

      3. This Vehicle Control History item may be stored if the temperature of the HV battery became high due to certain conditions, such as if the ambient temperature was high, cabin temperature was high or the vehicle was driven continuously under high load (such as mountain driving or frequent acceleration/deceleration).

        Explain to the customer that this is not a malfunction.

      Auxiliary Battery Voltage Low at Start History of low auxiliary battery voltage at hybrid control system start -
      Auxiliary Battery Voltage Low at IG OFF History of low auxiliary battery voltage when power switch off -
      Auxiliary Battery Discharge at IG OFF History of auxiliary battery becoming discharged when power switch off -
      Auxiliary Battery Discharge at Running History of auxiliary battery becoming discharged while vehicle being driven -
  2. CLEAR VEHICLE CONTROL HISTORY (HYBRID CONTROL SYSTEM)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Utility / Vehicle Control History (Clear).

      Note

      By performing this procedure, all stored Vehicle Control History items will be cleared.

  3. VEHICLE CONTROL HISTORY FREEZE FRAME DATA (HYBRID CONTROL SYSTEM)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Hybrid Control / Utility / Vehicle Control History.

    5. Select a vehicle control history item to access the applicable freeze frame data.

    6. Check the freeze frame Data recorded with the Vehicle Control History.

      GTS Display Description
      Target Engine Power

      Refer to DATA LIST / ACTIVE TEST

      Click here

      Execute Engine Power
      Target Engine Revolution
      Starter Switch Signal
      Engine Idling Request
      Engine Start Request (A/C)
      Engine Start Request (Engine Warm-up)
      Engine Start Request (Hybrid Battery Charging)
      Engine Mode
      Engine Stop Request
      Engine Stop F/C Status
      Lack of Fuel
      Accelerator Position
      Accelerator Pedal Status
      Master Cylinder Control Torque
      Shift Position
      Shift Position (Meter)
      Transaxle Oil Temperature
      FR Wheel Speed
      FL Wheel Speed
      RR Wheel Speed
      RL Wheel Speed
      Forward and Rearward G

      Refer to DATA LIST / ACTIVE TEST (ELECTRONICALLY CONTROLLED BRAKE SYSTEM)

      Click here

      Lateral G
      Yaw Rate Value
      Atmospheric Pressure

      Refer to DATA LIST / ACTIVE TEST

      Click here

      Ambient Temperature
      Smoothed Value of BATT Voltage
      Total Distance Traveled
      Total Distance Traveled - Unit
      IG Switch (CAN)
      IG Switch (LIN)
      IGB Signal Status
      IG2 Signal Status
      ACC Signal
      Ready Signal
      Request READY ON Prevention (Hybrid Battery Pack Sensor Module Mismatch)
      HV Activate Condition
      MG Activate Condition
      DSS Control Status
      Generate Torque (Request from DSS)
      Primary Driving Force Adjustment Result
      WIN Control Limit Power
      WOUT Control Limit Power
      A/C Consumption Power
      Powertrain Drive Mode Switch
      EV Mode
      EV Mode Switch
      Airbag Status (Collision)
      Airbag Status (Safing)
      Airbag Status (Normal)
      Crank Position
      Generator Revolution
      Target Generator Torque
      Generator Torque
      Motor Revolution
      Target Motor Torque
      Motor Torque
      Request Motor Regenerative Brake Torque
      Motor Regenerate Brake Execution Torque
      Generator Temperature
      Motor Temperature
      Generator Inverter Temperature
      Motor Inverter Temperature
      Generator Inverter Operation Request
      Motor Inverter Operation Request
      Boosting Converter Operation Request
      Generator Carrier Frequency
      Generator Control Mode
      Motor Carrier Frequency
      Motor Control Mode
      Boosting Converter Carrier Frequency
      VL-Voltage before Boosting
      VH-Voltage after Boosting
      Boost Ratio
      DC/DC Converter Output Voltage Control Mode DC/DC Converter Output Voltage Control Mode
      DC/DC Converter Target Voltage Request sent to DC/DC converter
      DC/DC Converter Maximum Output Status Maximum output status of DC/DC converter
      Inverter Coolant Water Temperature

      Refer to DATA LIST / ACTIVE TEST

      Click here

      Inverter Water Pump Revolution
      Inverter Emergency Shutdown (Main CPU)
      Inverter Emergency Shutdown (Sub CPU)
      Hybrid Battery Voltage
      Hybrid Battery Current for Hybrid Battery Control
      Hybrid Battery Current for Hybrid Battery Control (with Correction) Hybrid Battery Current for Hybrid Battery Control (with Correction)
      Hybrid Battery SOC

      Refer to DATA LIST / ACTIVE TEST

      Click here

      Hybrid Battery Cooling Fan 1 Integrated Airflow Hybrid Battery Cooling Fan Integrated Airflow
      Target Hybrid Battery Temperature Target Hybrid Battery Temperature
      Hybrid Battery Temperature when Charging Start Hybrid Battery Temperature when Charging Start
      Hybrid Battery Maximum Temperature HV battery highest temperature during current trip
      Hybrid Battery Minimum Temperature HV battery lowest temperature during current trip
      Hybrid Battery Cooling Fan Intake Air Temperature 1

      Refer to DATA LIST / ACTIVE TEST

      Click here

      Minimum Voltage of Hybrid Battery Block
      Maximum Voltage of Hybrid Battery Block
      Hybrid Battery Block Maximum Delta SOC Hybrid Battery Block Maximum Delta SOC
      Hybrid Battery Block Maximum Internal Resistance Hybrid Battery Block Maximum Internal Resistance
      Average of Gradient Road Surface Average of Gradient Road Surface
      WIN Control Limit Power 2 Charge control wattage sent from battery voltage sensor to hybrid vehicle control ECU
      WOUT Control Limit Power 2 Discharge control wattage sent from battery voltage sensor to hybrid vehicle control ECU
      Auxiliary Battery Voltage

      Refer to DATA LIST / ACTIVE TEST

      Click here

      Auxiliary Battery Current
      Smoothed Value of Auxiliary Battery Temperature
      Auxiliary Battery Voltage at Low Voltage Checking Initiation
      Auxiliary Battery Capacity after IG ON
      Auxiliary Battery Capacity after IG OFF
      Estimated Open Ended Auxiliary Battery Voltage when IG OFF Estimated value of auxiliary battery open circuit voltage when parked
      Auxiliary Battery Charge Rate Rate of auxiliary battery charging
      Auxiliary Battery Charging Rate Accuracy

      Accuracy of auxiliary battery charging rate

      Low / Middle / High / Disable

      Auxiliary Battery Charging Capacity Full charge capacity of auxiliary battery
      Auxiliary Battery Integrated Current Cumulative auxiliary battery current
      Charging Control Mode

      Charging control mode of auxiliary battery

      SOC Keep / Auxiliary Charge / Refresh Charge / High/Low Temperature / Abnormal

      Charging Control Ready Status Status of charge control being ready
      Charging Control Working Factor Rate of charging control operation
      Average Vehicle Speed during Trip Average vehicle speed during current trip
      Auxiliary Battery Integrated Current during Trip Cumulative auxiliary battery charging current for the current trip
      Auxiliary Battery Charging Integrated Current when Trip before Last Cumulative auxiliary battery charging current for the previous trip
      Auxiliary Battery Discharging Integrated Current when Trip before Last Cumulative auxiliary battery discharging current for the previous trip
      Auxiliary Battery Average Current during IG OFF Average auxiliary battery current when power switch off
      IG OFF Time just before IG ON Number of days power switch was off before turned on (IG)
      Auxiliary Battery Average Current when Auxiliary Battery Voltage Low (during IG OFF) Average auxiliary battery current when auxiliary battery voltage low and power switch off
      IG OFF Time when Auxiliary Battery Voltage Low (during IG OFF) Number of days power switch was off when auxiliary battery low
      Elapsed Time during Auxiliary Battery Voltage Low Time of auxiliary battery being low
      P Control Request Status

      Refer to DATA LIST / ACTIVE TEST (ELECTRONIC SHIFT LEVER SYSTEM)

      Click here

      P Control Status
      Parking Lock Motor Relay Status for Transmission Control System
      Cruise Vehicle Speed

      Refer to DATA LIST / ACTIVE TEST (CRUISE CONTROL SYSTEM)

      Click here

      Refer to DATA LIST / ACTIVE TEST (DYNAMIC RADAR CRUISE CONTROL SYSTEM)

      Click here

      Cruise Memory Vehicle Speed
      Cruise Request Throttle Opening Angle
      Cruise Target Acceleration
      Driving Support ECU Target Acceleration
      Cruise Request Driving Force
      Cruise Request Driving Force Feedback Status
      Cruise Control Permission Condition
      Cruise Control Condition
      Cruise Main Switch Operation Condition
      Accelerator Pedal
      Cruise Brake Cancel Switch
      Stop Light Switch Main-CPU
      Stop Light Switch Sub-CPU
      Request Manual Cancel
      Request Automatic Cancel
      Cruise Brake Control Decision
      Cruise Brake Control Permission Condition
  4. CHECK VEHICLE CONTROL HISTORY (SRS AIRBAG)

    Tech Tips

    A part of the control history can be confirmed using the vehicle control history.

    Click here