FRONT DOOR WINDOW FRAME MOULDING INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

  • A bolt without a torque specification is shown in the standard bolt chart.

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PROCEDURE


  1. INSTALL FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY LH


    1. Attach the 3 claws to install the front door outside moulding sub-assembly LH.

    2. Install a nose piece to an air riveter or hand riveter.

    3. Insert the mandrel part of a new rivet into the nose piece.

    4. Place the riveter upright against the front door outside moulding sub-assembly LH and install the 6 rivets.

      Tech Tips

      If the rivet cannot be cut, pull it once and cut it.

      Note


      • B002JPHC27
        *1 Riveter
        *2 Mandrel
        *a INCORRECT
        *b CORRECT

        Do not pry the rivet with the riveter as this will cause damage to the riveter and mandrel.

      • B002KL8C28
        *1 Riveter
        *a INCORRECT
        *b CORRECT

        Confirm that the rivets are seated properly against the front door outside moulding sub-assembly LH.

      • Do not tilt the riveter when installing the rivet to the front door outside moulding sub-assembly LH.

      • Do not leave any space between the rivet head and front door outside moulding sub-assembly LH.

      • B002IKCC27
        *1 Riveter
        *a INCORRECT
        *b CORRECT

        Do not leave any space between the front door outside moulding sub-assembly LH and front door panel. Firmly hold together the 2 items while installing the rivet.

  2. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING LH

    Tech Tips

    When installing the front door rear window frame moulding LH, heat the front door panel and front door rear window frame moulding LH using a heat light.

    Standard
    Item Temperature
    Front Door Panel 40 to 60°C (104 to 140°F)
    Front Door Rear Window Frame Moulding LH 20 to 30°C (68 to 86°F)

    Note

    Do not heat the front door panel and front door rear window frame moulding LH excessively.


    1. Clean the front door panel surface.


      1. Using a heat light, heat the front door panel surface.

      2. Remove the double-sided tape from the front door panel surface.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Install a new front door rear window frame moulding LH.


      1. Using a heat light, heat a new front door rear window frame moulding LH and the front door panel surface.

      2. Remove the peeling paper from the face of the front door rear window frame moulding LH.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. B002I7HC02
        *1 Double-sided Tape

        Attach the clip and guide to install the front door rear window frame moulding LH.

        Tech Tips

        Press the front door rear window frame moulding LH firmly to install it.

  3. INSTALL FRONT DOOR FIX WINDOW GLASS LH

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  4. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH

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  5. INSTALL UPPER DOOR FRAME GARNISH LH

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  6. INSTALL FRONT DOOR WEATHERSTRIP LH

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  7. CONNECT FRONT DOOR CHECK ASSEMBLY LH

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  8. INSTALL OUTER MIRROR CONTROL ECU ASSEMBLY

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  9. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY LH

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  10. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH

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  11. INSTALL FRONT DOOR GLASS RUN LH

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  12. INSTALL FRONT DOOR SERVICE HOLE COVER LH

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  13. INSTALL FRONT DOOR ARMREST SET BRACKET LH

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  14. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP LH

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  15. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

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  16. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL

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  17. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG LH

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  18. INSTALL FRONT DOOR TRIM COVER LH

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  19. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

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  20. INSTALL DECK FLOOR BOX LH (w/ Spare Tire)

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  21. INSTALL REAR DECK FLOOR BOX (w/ Spare Tire)

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  22. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY (w/ Spare Tire)

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  23. INITIALIZE POWER WINDOW CONTROL SYSTEM

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  24. CHECK POWER WINDOW CONTROL SYSTEM

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