FRONT DOOR WINDOW FRAME MOULDING REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time maybe required before disconnecting the cable from the auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery terminal notice before proceeding with work.

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  2. REMOVE NO. 3 DECK BOARD SUB-ASSEMBLY (w/ Spare Tire)

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  3. REMOVE REAR DECK FLOOR BOX (w/ Spare Tire)

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  4. REMOVE DECK FLOOR BOX LH (w/ Spare Tire)

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  5. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

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  6. REMOVE FRONT DOOR TRIM COVER LH

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  7. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG LH

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  8. REMOVE POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL

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  9. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH

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  10. REMOVE FRONT DOOR INNER GLASS WEATHERSTRIP LH

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  11. REMOVE FRONT DOOR ARMREST SET BRACKET LH

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  12. REMOVE FRONT DOOR SERVICE HOLE COVER LH

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  13. REMOVE FRONT DOOR GLASS RUN LH

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  14. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY LH

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  15. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY LH

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  16. REMOVE OUTER MIRROR CONTROL ECU ASSEMBLY

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  17. DISCONNECT FRONT DOOR CHECK ASSEMBLY LH

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  18. REMOVE FRONT DOOR WEATHERSTRIP LH

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  19. REMOVE UPPER DOOR FRAME GARNISH LH

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  20. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY LH

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  21. REMOVE FRONT DOOR FIX WINDOW GLASS LH

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  22. REMOVE FRONT DOOR REAR WINDOW FRAME MOULDING LH

    Tech Tips

    When removing front door rear window frame moulding LH, heat the front door panel and front door rear window frame moulding LH using a heat light.

    Standard
    Item Temperature
    Front Door Panel 40 to 60°C (104 to 140°F)
    Front Door Rear Window Frame Moulding LH 20 to 30°C (68 to 86°F)

    Note

    Do not heat the front door panel or front door rear window frame moulding LH excessively.


    1. B002KQKC02
      *1 Protective Tape
      *2 Double-sided Tape

      Put protective tape around the front door rear window frame moulding LH.

    2. Using moulding remover D, detach the clip.

    3. Detach the double-sided tape, and then detach the guide and remove the front door rear window frame moulding LH.

  23. REMOVE FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY LH


    1. Put a 4 mm (0.157 in.) drill bit into a drill.

    2. Wind tape around the drill bit approximately 5 mm (0.197 in.) from the tip of the drill as shown in the illustration.

      Tech Tips

      Tape the 4 mm (0.157 in.) drill bit to prevent the drill bit from going too deep.

    3. Lightly press the drill against the 6 rivets and drill off the flanges of the 6 rivets.

      CAUTION:

      Be careful of the drilled rivet as it may become hot.

      Note


      • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.

      • Do not pry the rivet with the drill because this may cause damage to the installation holes of the rivet or the drill bit.

    4. Detach the 3 claws and remove the front door outside moulding sub-assembly LH.

    5. Using a vacuum cleaner, remove the rivet fragments and shavings from the drilled area.

      B002J54N02
      Standard
      Area Specified Condition
      A 5 mm (0.197 in.)