FOG LIGHT ASSEMBLY DISASSEMBLY

PROCEDURE


  1. PRECAUTION

    Note


    • Be sure to read Precaution thoroughly before servicing.

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    • Handle components indoors as much as possible to prevent foreign matter from entering and adhering to fog light assembly components.

    • Do not reuse parts which have reduced fastening ability due to thread damage.

    • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • When installing components, make sure that the wire harness is not pinched or pulled.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    Tech Tips


    • Use the same procedure for the RH and LH sides.

    • The procedure listed below is for the LH side.

  2. REMOVE FOG LIGHT LENS LH

    Note


    • Perform work using clean rubber gloves.

    • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.


    1. B002K02C01
      *a "TORX" Screw

      Remove the 3 screws.

    2. Using a T20H "TORX" screwdriver, remove the screw.

    3. B002HBP

      Detach the 2 claws.

    4. B002J5J

      Using a dryer, heat the backside of the fog light assembly LH.

      Note

      If the fog light assembly is heated unevenly, it will deform or melt.

    5. Insert a finger between the fog light lens LH and fog light housing and lift up the fog light lens LH.

    6. Using a screwdriver, pull out the fog light gasket through the opening.

      Note

      Do not damage the groove in the fog light housing or the surface of the fog light lens LH.

      Tech Tips

      Tape the screwdriver tip before use.

      B002KT2C01
      B002H91 Fog Light Gasket B002K10 Fog Light Lens LH
      B002J82 Fog Light Housing B002JLO Protective Tape
    7. B002K3OC01
      B002H91 Fog Light Gasket

      Pull out the fog light lens LH until it detaches from the fog light gasket.

      Tech Tips

      If the fog light gasket is disconnected while being pulled out, lift up the fog light lens and pull the fog light gasket again.

  3. REMOVE FOG LIGHT GASKET

    Note


    • The fog light gasket must not be reused.

    • Perform work using clean rubber gloves.

    • Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.


    1. Remove the remaining fog light gasket from the fog light lens and fog light housing.

      B002HK5C01
      *A Fog Light Lens LH Side *B Fog Light Housing Side
      B002JLO Fog light gasket - -

  4. REMOVE FOG LIGHT UNIT LH

    Note


    • Prevention of static electricity is required during this procedure.

    • Use static electricity countermeasures SST (desktop antistatic mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).

    • Perform work using clean rubber gloves.

    • Do not touch the fog light unit LH with bare hands.

    • Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.

    • If there are fingerprints on the inner surface of the lens, lightly wiped with a soft cloth.

    • Do not use solvent to clean components. Only clean them with a dry cloth.

    SST
    09890-47010   ( 09891-04010, 09891-04020, 09891-04030, 09891-04040 )

    1. B002IA2

      Disconnect the connector.

    2. B002I30

      Loosen the aiming screw 20 rotations.

    3. B002JM0C01
      B002JLO Protective Tape

      Using a screwdriver, detach the 2 claws and disconnect the fog light unit LH from the pivot collar.

      Tech Tips

      Tape the screwdriver tip before use.

    4. B002H1NC01
      B002JLO Protective Tape

      Using a screwdriver, detach the 2 claws and disconnect the fog light unit LH from the outside of the pivot collar.

      Tech Tips

      If it is difficult to insert the screw, loosen the aiming screw until the pivot collar can be contacted. However, make sure to count and record the number of rotations when loosening the aiming screw.

    5. While holding the fog light unit LH with one hand so that it does not fall over, loosen the aiming screw until the fog light unit LH is disconnected.

      Tech Tips

      Count and record the number of rotations before the fog light unit LH and aiming screw are disconnected.

    6. B002J7RC01
      B002JLO Protective Tape

      Using a clip remover, remove the 2 pivot collar.

      Tech Tips

      Tape the clip remover tip before use.

    7. Install the removed 2 pivot collars to the fog light unit LH.