REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RHD and LHD sides.

  • The procedure listed below is for the LHD side.

  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery negative (-) terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery negative (-) terminal notices before proceeding with work.

    Click here

  2. REMOVE NO. 3 DECK BOARD SUB-ASSEMBLY (w/ Spare Tire)

    Click here

  3. REMOVE REAR DECK FLOOR BOX (w/ Spare Tire)

    Click here

  4. REMOVE DECK FLOOR BOX LH (w/ Spare Tire)

    Click here

  5. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here


    1. B002JPC

      w/o Spare Tire:

      Detach the 2 claws and remove the battery service cover.

    2. Loosen the nut and disconnect the cable from the auxiliary battery negative (-) terminal.

  6. REMOVE REAR DOOR TRIM COVER LH

    B002JKF

    1. Remove the rear door trim cover LH.

  7. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG LH

    B002HYR

    1. Using moulding remover A, detach the 3 claws and remove the rear door inside handle bezel plug LH.

  8. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL

    B002HZD

    1. Using moulding remover A, detach the 2 clips, 4 claws and remove the rear power window regulator switch assembly with rear door armrest base panel.

    2. B002J3N

      Disconnect the connector.

  9. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH


    1. B002JUFC01
      B002HVY Screw A
      B002I10 Screw B
      B002H26 Screw C

      Remove the screw labeled A.

    2. Remove the screw labeled B.

    3. Remove the screw labeled C.

    4. B002HQE

      Detach the 8 clips and rear door trim board sub-assembly LH.

    5. B002J43

      w/ Rear Speaker


      1. Disconnect the connector.

    6. B002IUW

      Detach the 2 clamps.

    7. Disconnect the rear door lock remote control cable assembly LH and rear door inside locking cable assembly LH to remove the rear door trim board sub-assembly LH.

  10. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY LH


    1. B002I9M

      Remove the 6 screws and rear door inside handle sub-assembly LH.

  11. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP LH


    1. B002IHU

      Remove the rear door inner glass weatherstrip LH.

  12. REMOVE REAR DOOR ARMREST SET BRACKET LH


    1. B002L09

      Remove the 2 screws and rear door armrest set bracket LH.

  13. REMOVE REAR DOOR NO. 2 SERVICE HOLE COVER (w/o Rear Speaker)


    1. B002K0L

      Remove the 3 bolts and rear door No. 2 service hole cover.

  14. REMOVE REAR SPEAKER ASSEMBLY (w/ Rear Speaker)

    Click here

  15. REMOVE REAR NO. 2 SPEAKER ASSEMBLY (w/ Rear Speaker)

    Click here

  16. REMOVE REAR DOOR SERVICE HOLE COVER LH


    1. B002I4WC01
      *A w/o Rear Speaker
      *B w/ Rear Speaker

      Disconnect the 2 connectors.

    2. w/ Rear Speaker


      1. Detach the clamp.

    3. Detach the clamp, move the wire harness out of the way and remove the rear door service hole cover LH.

      Tech Tips

      Remove any remaining butyl tape from the door.

  17. REMOVE REAR DOOR GLASS RUN LH


    1. B002IPM

      Remove the hole plug.

    2. Temporarily install the power window regulator switch assembly with rear door armrest base panel.

    3. Connect the cable to the auxiliary battery negative (-) terminal.

    4. B002ITK

      Move the rear door window regulator so that the rear door glass bolts can be seen.

    5. Disconnect the cable from the auxiliary battery negative (-) terminal.

      Note

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

      Click here

    6. Remove the power window regulator switch assembly with rear door armrest base panel.

    7. B002KHQ

      Remove the rear door glass run LH.

  18. REMOVE REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY LH


    1. B002JWAC01
      B002HVY Bolt
      B002I10 Screw

      Remove the 2 bolts.

    2. Remove the 2 screws and rear door rear lower window frame sub-assembly LH.

  19. REMOVE REAR DOOR REAR GUIDE SEAL LH


    1. B002JJNC01
      B002HVY Screw
      B002I10 Detaching Direction

      Lift up the weatherstrip and remove the 2 screws.

    2. Remove the rear door rear guide seal LH in the direction indicated by the arrow in the illustration.

  20. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH


    1. B002I6K

      Remove the 2 bolts.

      Note

      After the bolts are removed, do not allow the rear door glass to fall.

    2. B002JSH

      Remove the rear door glass sub-assembly in the direction indicated by the arrow in the illustration.

      Note

      Do not damage the rear door glass.

  21. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH


    1. B002IVIC01
      *1 Temporarily Bolt

      Loosen the temporarily bolt.

      Note

      Do not remove the temporarily bolt. If the temporarily bolt is removed, the rear door window regulator sub-assembly LH may fall and become damaged.

    2. Remove the 5 bolts and rear door window regulator sub-assembly LH.

    3. Remove the temporarily bolt from the rear door window regulator sub-assembly LH.

  22. REMOVE REAR DOOR STIFFENER CUSHION LH (w/ Stiffener Cushion)


    1. B002JOEC01
      B002JLO Double-sided Tape

      Remove the 2 bolts, double-sided tape and rear door stiffener cushion LH.

      Note

      Remove any remaining tape from the door.

  23. REMOVE REAR DOOR LOCK CHILD PROTECTION COVER


    1. B002JOT

      Remove the rear door lock child protection cover.

  24. REMOVE REAR DOOR LOCK ASSEMBLY LH

    Click here

  25. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH


    1. B002JH4C01
      B002JLO Double-sided Tape

      Using a screwdriver, detach the 2 claws of the connector cover in the direction indicated and disconnect the connector cover.

      Tech Tips

      Tape the screwdriver tip before use.

    2. B002KHOC01
      B002JLO Double-sided Tape

      Using a screwdriver, detach the claw of the connector in the direction indicated and disconnect the connector.

      Tech Tips

      Tape the screwdriver tip before use.

    3. B002HY3

      Disconnect the 2 claws and detach the holder in the direction indicated by the arrow in the illustration.

    4. B002IOJ

      Remove the rear door outside handle by sliding and pulling it in the direction indicated by the arrow in the illustration.

  26. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH


    1. B002KFL

      Using a T30 "TORX" socket wrench, loosen the screw and remove the rear door outside handle cover LH.

  27. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. B002KSD

      Detach the 3 claws and remove the rear door front outside handle pad.

  28. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. B002K3V

      Detach the 4 claws and remove the rear door rear outside handle pad.

  29. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


    1. B002ILY

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Detach the clamp and remove the rear door outside handle frame sub-assembly LH in the direction indicated by the arrow in the illustration.

  30. REMOVE DOOR OUTSIDE HANDLE BUSH


    1. B002H60

      Remove the door outside handle bush.

  31. REMOVE REAR DOOR CHECK ASSEMBLY LH


    1. B002H8JC01
      B002HVY Nut
      B002I10 Bolt

      Remove the bolt, 2 nuts and rear door check assembly LH.

  32. REMOVE REAR DOOR WEATHERSTRIP LH


    1. B002HTG

      Using a clip remover, detach the 25 clips and remove the rear door weatherstrip.

  33. REMOVE REAR DOOR FRAME GARNISH LH


    1. B002KZQ

      Remove the rear door frame garnish LH.

  34. REMOVE REAR DOOR PANEL CUSHION


    1. B002HGL

      Detach the rear door panel cushion.

  35. REMOVE REAR DOOR LOWER OUTSIDE MOULDING SUB-ASSEMBLY LH

    Click here

  36. REMOVE REAR DOOR UPPER OUTSIDE MOULDING PAD

    Click here

  37. REMOVE REAR DOOR NO. 2 WEATHERSTRIP LH

    Click here

  38. REMOVE REAR DOOR REAR UPPER OUTSIDE MOULDING LH

    Click here

  39. REMOVE REAR DOOR NO. 1 MOULDING PAD

    Click here

  40. REMOVE REAR DOOR REAR OUTSIDE MOULDING PAD

    Click here

  41. REMOVE NO. 2 MOULDING TAPE

    Click here

  42. REMOVE OUTSIDE MOULDING RETAINER

    Click here

  43. REMOVE REAR DOOR BELT MOULDING ASSEMBLY LH

    Click here

  44. REMOVE REAR DOOR NO. 3 WEATHERSTRIP LH


    1. B002KG3

      Remove the rear door No. 3 weatherstrip LH.

  45. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING LH

    Click here

  46. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING LH

    Click here

  47. REMOVE REAR DOOR REAR WINDOW FRAME MOULDING LH

    Click here

  48. REMOVE NO. 1 BLACK OUT TAPE LH

    Click here

  49. REMOVE NO. 2 BLACK OUT TAPE LH

    Click here

  50. REMOVE NO. 3 BLACK OUT TAPE LH

    Click here