COMPRESSOR REMOVAL

PROCEDURE


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM


    1. for HFC-134a(R134a):

      Click here

    2. for HFO-1234yf(R1234yf):

      Click here

  2. REMOVE BATTERY SERVICE HOLE COVER

    Click here

  3. REMOVE HYBRID BATTERY SERVICE PLUG COVER

    Click here

  4. REMOVE SERVICE PLUG GRIP

    Click here

  5. CHECK TERMINAL VOLTAGE

    Click here

  6. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

    Click here

  7. REMOVE REAR ENGINE UNDER COVER LH

    Click here

  8. REMOVE REAR ENGINE UNDER COVER RH

    Click here

  9. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY


    1. A01H5Y8

      Remove the bolt and disconnect the discharge hose sub-assembly.

    2. Remove the O-ring from the discharge hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  10. DISCONNECT SUCTION HOSE SUB-ASSEMBLY


    1. A01H6OT

      Remove the bolt and disconnect the suction hose sub-assembly.

    2. Remove the O-ring from the suction hose sub-assembly.

      Note

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  11. REMOVE COMPRESSOR ASSEMBLY WITH MOTOR


    1. A01H79VC01
      *a Connector A
      *b Connector B
      *c Green-colored Lock

      Using a screwdriver, slide the green-colored lock of connector A as shown in the illustration to release it and disconnect the connector.

      CAUTION:

      Make sure to wear insulating gloves.

      Note

      Insulate the disconnected terminals and connector with insulating tape.

    2. Disconnect connector B.

    3. A01H6I0

      Remove the bolt and 2 nuts.

    4. A01H5WG

      Using an E8 ''TORX'' socket wrench, remove the 2 stud bolts and the compressor assembly with motor.