FRONT BRAKE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

Note

When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTCs.

PROCEDURE


  1. INSTALL FRONT DISC


    1. B002HWRC02
      *a Matchmark

      Align the matchmarks and install the front disc.

      Tech Tips

      When replacing the disc with a new one, select the installation position where the front disc has smallest runout.

  2. INSTALL FRONT DISC BRAKE CYLINDER MOUNTING LH


    1. Install the front disc brake cylinder mounting LH with the 2 bolts.

      Torque:
      106.8 N*m  { 1089 kgf*cm, 79 ft.*lbf }

  3. INSTALL FRONT DISC BRAKE BUSH DUST BOOT


    1. B002J88C01
      B002JLO Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bush dust boots, and the entire inner circumference of both ends.

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to the front disc brake bush dust boot.

    2. Install the 2 front disc brake bush dust boots to the front disc brake cylinder mounting LH.

  4. INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN


    1. B002JEWC01
      B002JLO Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the sliding part and the seal surface of the front disc brake cylinder slide pin.

    2. A01COYZ

      Install the front disc brake cylinder slide pin to the front disc brake cylinder mounting LH.

    3. Push the front disc brake cylinder slide pin into the front disc brake bush dust boot to align them.

  5. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH


    1. B002JF1C01
      B002JLO Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the contact surface of the front No. 2 disc brake cylinder slide pin where it contacts the front disc brake cylinder slide bush.

    2. Install a new front disc brake cylinder slide bush to the front No. 2 disc brake cylinder slide pin.

  6. INSTALL NO. 2 DISC BRAKE CYLINDER SLIDE PIN


    1. B002HJJC02
      B002JLO Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the sliding part and the seal surface of the front No. 2 disc brake cylinder slide pin.

    2. A01CP67

      Install the front No. 2 disc brake cylinder slide pin to the front disc brake cylinder mounting LH.

    3. Push the front No. 2 disc brake cylinder slide pin into the front disc brake bush dust boot to align them.

  7. INSTALL FRONT NO. 1 DISC BRAKE PAD SUPPORT PLATE


    1. B002ILVC01
      *1 Front No. 1 Disc Brake Pad Support Plate
      *2 Front No. 2 Disc Brake Pad Support Plate
      *3 Front No. 3 Disc Brake Pad Support Plate
      *4 Front No. 4 Disc Brake Pad Support Plate

      Install the 4 front disc brake pad support plates to the front disc brake cylinder mounting LH as shown in the illustration

      Note


      • The shapes of the front disc brake pad support plates differ. Therefore, when replacing a front disc brake pad support plate with a new plate, make sure to check the part number and shape for the installation position prior to installation.

      • When reusing a front disc brake pad support plate, make sure to check the installation position using the matchmark placed during removal prior to installation.

  8. INSTALL FRONT NO. 2 DISC BRAKE PAD SUPPORT PLATE

  9. INSTALL FRONT NO. 3 DISC BRAKE PAD SUPPORT PLATE

  10. INSTALL FRONT NO. 4 DISC BRAKE PAD SUPPORT PLATE

  11. INSTALL NO. 1 PAD WEAR INDICATOR PLATE


    1. B002I4V

      Install the 2 new No. 1 pad wear indicator plates to the 2 front disc brake pads.

      Note

      Install the pad wear indicator plates in the correct positions and directions.

  12. INSTALL FRONT ANTI-SQUEAL SHIM KIT


    1. for A Type:


      1. B002KVQC01
        B002K10 Area for disc brake grease application

        Apply disc brake grease to the inside of the 2 No. 1 anti-squeal shims as shown in the illustration.

        Note


        • When replacing worn pads, the No. 1 anti-squeal shims must be replaced together with the pads.

        • Apply disc brake grease to the area that contacts the No. 1 anti-squeal shims.

        • Disc brake grease can come out slightly from the area where the No. 1 anti-squeal shims are installed.

        • Make sure that disc brake grease is not applied onto the lining surface.

      2. B002KKZ

        Install the 2 No. 1 anti-squeal shims to the pads.

    2. B002KLIC01
      *1 Front Disc Brake Pad
      *2 No. 1 Anti-squeal Shim
      *3 No. 2 Anti-squeal Shim

      for B Type:


      1. Install the 2 No. 1 anti-squeal shims and 2 No. 2 anti-squeal shims to the pads.

        Note


        • When replacing a worn pad, the shims must be replaced together with the pad.

        • Install the shims in the correct positions and direction as shown in the illustration.

  13. INSTALL FRONT DISC BRAKE PAD


    1. Install the 2 front disc brake pads with the 2 No. 1 anti-squeal shims to the front disc brake cylinder mounting LH.

    2. B002KPV

      Install the 2 anti-squeal springs to the front disc brake pads.

      Note


      • When replacing the front disc brake pads with new ones, make sure to replace the anti-squeal springs at the same time.

      • Be sure to install the anti-squeal springs into the front disc brake pad installation holes as far as they will go.

  14. INSTALL DISC BRAKE CYLINDER ASSEMBLY LH


    1. B002KWLC01
      *a Hold
      *b Turn

      Hold the front disc brake cylinder slide pin and install the disc brake cylinder assembly LH to the disc brake cylinder mounting LH with 2 bolts.

      Torque:
      34.3 N*m  { 350 kgf*cm, 25 ft.*lbf }

      Note


      • Install the disc brake cylinder assembly LH while holding both of the front disc brake pads because the anti-squeal springs may fall off the front disc brake pads.

      • Be sure that the anti-squeal springs are installed to the front disc brake pads.

  15. CONNECT FRONT FLEXIBLE HOSE


    1. Connect the front flexible hose to the disc brake cylinder assembly LH with a new gasket and a new union bolt.

      Torque:
      30.4 N*m  { 310 kgf*cm, 22 ft.*lbf }

      Note

      Install the front flexible hose lock securely in the lock hole in the disc brake cylinder assembly LH.

  16. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL


    1. Connect the cable to the negative (-) auxiliary battery terminal.

      Click here

    2. Perform the following procedure if air bleeding is not necessary.


      1. Connect the reservoir level switch connector.

      2. Clear the DTCs.

        Click here

  17. INSTALL DECK FLOOR BOX LH (w/ Spare Tire)

    Click here

  18. INSTALL REAR DECK FLOOR BOX (w/ Spare Tire)

    Click here

  19. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY (w/ Spare Tire)

    Click here

  20. BLEED BRAKE LINE

    Click here

  21. INSTALL FRONT WHEEL

    Click here