BRAKE BOOSTER(for LHD) REMOVAL

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

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  2. DISABLE BRAKE CONTROL


    1. Wait for at least 2 minutes after turning the power switch off.

      Note

      When the brake pedal is depressed or the door courtesy switch is turned on even if the power switch is off, the brake control system activates. Therefore, do not depress the brake pedal or open/close the doors until the reservoir level switch connector is disconnected.

    2. B002JR8

      Disconnect the reservoir level switch connector with the parking brake applied.

    3. Disconnect the cable from the negative (-) auxiliary battery terminal.

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    4. Depress the brake pedal 40 times or more to return all the fluid in the accumulator back to the reservoir.

    5. Check that the brake pedal cannot be further depressed.

    6. Release the parking brake.

  3. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

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  4. REMOVE SUSPENSION TOWER DAMPER (w/ Performance Rod)

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  5. REMOVE OUTER COWL TOP PANEL

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  6. REMOVE COWL BODY MOUNTING REINFORCEMENT LH


    1. B002JM9

      Remove the 3 nuts and cowl body mounting reinforcement LH.

  7. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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  8. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  9. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

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  10. REMOVE PUSH ROD PIN

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  11. DISCONNECT BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY


    1. B002KLF

      Remove the 3 bolts and disconnect the brake master cylinder reservoir with reservoir bracket.

  12. DISCONNECT NO. 2 RESERVOIR HOSE


    1. B002IOU

      Slide the clip and disconnect the No. 2 reservoir hose from the brake booster with master cylinder assembly.

  13. DISCONNECT NO. 1 RESERVOIR HOSE


    1. B002HKH

      Slide the clip and disconnect the No. 1 reservoir hose from the brake booster with master cylinder assembly.

  14. DISCONNECT BRAKE ACTUATOR HOSE


    1. B002JZH

      Slide the clip and disconnect the brake actuator hose from the brake booster pump assembly.

  15. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

  16. REMOVE RESERVOIR BRACKET


    1. B002I83

      Remove the 2 bolts and reservoir bracket.

  17. REMOVE BRAKE BOOSTER WITH MASTER CYLINDER ASSEMBLY


    1. B002K0AC01
      B002HVY Release the lock lever
      B002I10 Disconnect the connector

      Release the lock lever and disconnect the connector from the brake booster with master cylinder assembly.

      Note

      Be careful not to allow the brake fluid to enter the removed connector.

    2. B002H39

      Remove the 2 bolts and No. 2 brake tube clamp bracket from the brake booster with master cylinder assembly.

    3. B002IAI

      Using a union nut wrench, disconnect the 5 brake tubes from the brake booster with master cylinder assembly.

    4. B002ISUC01
      *a Connector Portion
      *b Union
      *c Push Rod Clevis
      *d Boot
      *e Front No. 2 Brake Tube

      Remove the 4 nuts and brake booster with master cylinder assembly.

      Note


      • Do not kink or damage the brake tubes.

      • Do not carry the brake booster with master cylinder assembly by the portion shown in the illustration.

  18. REMOVE BRAKE BOOSTER GASKET