BRAKE PEDAL STROKE SENSOR INSTALLATION

CAUTION / NOTICE / HINT

Note

While the battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or any door courtesy switch is turned on. Therefore, when servicing the brake system components, do not depress the brake pedal or open/close the doors while the battery is connected.

PROCEDURE


  1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT


    1. for LHD: Click here

    2. for RHD: Click here

  2. INSTALL BRAKE PEDAL STROKE SENSOR ASSEMBLY


    1. When installing a new brake pedal stroke sensor assembly:

      Note

      Do not break the brake pedal stroke sensor lever set pin before installing the brake pedal stroke sensor assembly with the nut.


      1. B002IUGC01
        *1 Brake Pedal Stroke Sensor Lever
        *a Brake Pedal Groove

        Install a new brake pedal stroke sensor assembly to the brake pedal support assembly with the 2 nuts.

        Torque:
        8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

        Note


        • Engage the brake pedal stroke sensor lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor lever is protruding from the brake pedal groove.

        • Do not drop the brake pedal stroke sensor. Do not use a brake pedal stroke sensor that has been dropped.

        • Do not apply strong shocks to a brake pedal stroke sensor when installing it.

      2. Firmly depress the brake pedal and break the brake pedal stroke sensor lever set pin.

      3. Remove the broken lever set pin.

      4. Connect the connector.

    2. When reusing the brake pedal stroke sensor assembly:


      1. B002IUGC01
        *a Brake Pedal Stroke Sensor Lever
        *b Brake Pedal Groove

        Install the brake pedal stroke sensor assembly to the brake pedal support assembly and temporarily install the 2 nuts.

        Note


        • Engage the brake pedal stroke sensor lever with the brake pedal groove.

        • Check that there is no foreign matter attached to the contact surface of the brake pedal stroke sensor assembly.

        • Check that the tip of the brake pedal stroke sensor lever is protruding from the brake pedal groove.

        • Do not drop the brake pedal stroke sensor. Do not use a brake pedal stroke sensor that has been dropped.

        • Do not apply strong shocks to a brake pedal stroke sensor when installing it.

      2. Connect the connector.

  3. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

  4. ADJUST BRAKE PEDAL STROKE SENSOR ASSEMBLY

    Note

    When the brake pedal stroke sensor assembly is being reused, perform the following procedure to adjust it.


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Chassis / ABS/VSC/TRC / Data List / Stroke Sensor.


      Chassis > ABS/VSC/TRC > Data List
      Tester Display
      Stroke Sensor
    5. B002IM6

      Read the stroke sensor value in the Data List, and turn the brake pedal stroke sensor assembly slowly to the right or left to adjust the output voltage so that it is within the following range.

      Standard Voltage (without the brake pedal depressed)
      0.8 to 1.2 V

    6. Tighten the 2 nuts.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

      Note

      Do not depress the brake pedal after turning the power switch on (IG).

    7. Turn the GTS off and turn the power switch off.

    8. Disconnect the GTS.

  5. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

  6. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  7. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Click here

  8. INSTALL DECK FLOOR BOX LH (w/ Spare Tire)

    Click here

  9. INSTALL REAR DECK FLOOR BOX (w/ Spare Tire)

    Click here

  10. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY (w/ Spare Tire)

    Click here

  11. CHECK AND CLEAR DTC

    Click here

  12. PERFORM INITIALIZATION AND CALIBRATION OF LINEAR SOLENOID VALVE

    Click here