REAR SUSPENSION MEMBER INSTALLATION

PROCEDURE


  1. INSTALL CABLE SUPPORT BRACKET


    1. Install the cable support bracket to the rear suspension member sub-assembly with the 2 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

  2. INSTALL REAR STABILIZER SUPPORT BRACKET LH


    1. Install the rear stabilizer support bracket LH to the rear suspension member sub-assembly with the 4 bolts.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  3. INSTALL REAR STABILIZER SUPPORT BRACKET RH


    1. Install the rear stabilizer support bracket RH to the rear suspension member sub-assembly with the 4 bolts.

      Torque:
      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

  4. INSTALL REAR STABILIZER BUSHING

    Click here

  5. INSTALL REAR STABILIZER BAR

    Click here

  6. INSTALL REAR NO. 1 STABILIZER BAR BRACKET

    Click here

  7. INSTALL FRONT DIFFERENTIAL SUPPORT ASSEMBLY (for AWD)

    Click here

  8. INSTALL DIFFERENTIAL MOUNT CUSHION (for AWD)

    Click here

  9. INSTALL REAR TRACTION WITH TRANSAXLE MOTOR ASSEMBLY (for AWD)

    Click here

  10. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY


    1. B002IHKC02
      *a Plate Lift Attachment
      *b Engine Lifter
      B002JLO Attachment Placement Positions

      Place wooden blocks or plate lift attachments on an engine lifter, and then set the rear suspension member sub-assembly so that the attachments are in the positions shown in the illustration.

      Note


      • Place the wooden blocks or plate lift attachments so that the rear suspension member sub-assembly is level.

      • As the rear suspension member sub-assembly is very heavy, be sure to support it securely.

    2. Install the rear suspension member and 2 rear upper body mounting cushions with the 2 bolts and 2 nuts.

      Torque:
      for bolt
      102 N*m  { 1040 kgf*cm, 75 ft.*lbf }
      for nut
      125 N*m  { 1275 kgf*cm, 92 ft.*lbf }

  11. CONNECT WIRE HARNESS


    1. B002KVIC03
      *A for 2WD
      *B for AWD

      Attach the 3 clamps and connect the wire harness.

  12. INSTALL EXHAUST TAILPIPE ASSEMBLY

    Click here

  13. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

    Click here

  14. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  15. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

    Click here

  16. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  17. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY LH

    Click here

  18. TEMPORARILY INSTALL REAR UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  19. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY LH

    Click here

  20. TEMPORARILY INSTALL REAR SHOCK ABSORBER ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  21. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY LH

    Click here

  22. INSTALL REAR AXLE CARRIER SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  23. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

    Click here

  24. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  25. INSTALL REAR TRAILING ARM ASSEMBLY LH

    Click here

  26. INSTALL REAR TRAILING ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  27. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

    Click here

  28. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  29. CONNECT REAR NO. 1 SHOCK ABSORBER BRACKET LH

    Click here

  30. CONNECT REAR NO. 1 SHOCK ABSORBER BRACKET RH

    Tech Tips

    Use the same procedure described for the LH side.

  31. INSTALL REAR HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH

    Click here

  32. STABILIZE SUSPENSION

    Click here

  33. TIGHTEN REAR UPPER CONTROL ARM ASSEMBLY LH

    Click here

  34. TIGHTEN REAR UPPER CONTROL ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  35. TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY LH

    Click here

  36. TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  37. TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY LH

    Click here

  38. TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  39. TIGHTEN REAR SHOCK ABSORBER ASSEMBLY LH

    Click here

  40. TIGHTEN REAR SHOCK ABSORBER ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  41. INSTALL REAR DISC BRAKE DUST COVER SUB-ASSEMBLY LH

    Click here

  42. INSTALL REAR DISC BRAKE DUST COVER SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  43. CONNECT PARKING BRAKE WIRE ASSEMBLY NO.1

    Click here

  44. INSTALL REAR SUSPENSION BRACE SUB-ASSEMBLY


    1. Install the rear suspension brace sub-assembly to the rear suspension member with the 6 bolts.

      Torque:
      35 N*m  { 357 kgf*cm, 26 ft.*lbf }

  45. INSTALL REAR STABILIZER LINK ASSEMBLY LH

    Click here

  46. INSTALL REAR STABILIZER LINK ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  47. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH (for 2WD)

    Click here

  48. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH (for 2WD)

    Tech Tips

    Use the same procedure described for the LH side.

  49. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY LH (for AWD)

    Click here

  50. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY RH (for AWD)

    Tech Tips

    Use the same procedure described for the LH side.

  51. INSTALL REAR DISC

    Click here

  52. CONNECT REAR DISC BRAKE CALIPER ASSEMBLY LH

    Click here

  53. CONNECT REAR DISC BRAKE CALIPER ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  54. INSTALL REAR AXLE SHAFT NUT LH (for AWD)

    Click here

  55. INSTALL REAR AXLE SHAFT NUT RH (for AWD)

    Tech Tips

    Use the same procedure described for the LH side.

  56. INSPECT REAR AXLE HUB BEARING LOOSENESS

    Click here

  57. INSPECT REAR AXLE HUB RUNOUT

    Click here

  58. STAKE REAR AXLE SHAFT NUT LH (for AWD)

    Click here

  59. STAKE REAR AXLE SHAFT NUT RH (for AWD)

    Tech Tips

    Use the same procedure described for the LH side.

  60. CONNECT REAR SKID CONTROL SENSOR WIRE LH (for 2WD)


    1. w/o AVS:

      Click here

    2. w/ AVS:

      Click here

  61. CONNECT REAR SKID CONTROL SENSOR WIRE RH (for 2WD)

    Tech Tips

    Use the same procedure described for the LH side.

  62. CONNECT REAR SPEED SENSOR LH (for AWD)


    1. w/o AVS:

      Click here

    2. w/ AVS:

      Click here

  63. CONNECT REAR SPEED SENSOR RH (for AWD)

    Tech Tips

    Use the same procedure described for the LH side.

  64. INSTALL REAR SUSPENSION ARM COVER LH

    Click here

  65. INSTALL REAR SUSPENSION ARM COVER RH

    Tech Tips

    Use the same procedure described for the LH side.

  66. CONNECT WIRE HARNESS (for AWD)

    Click here

  67. INSTALL SERVICE PLUG GRIP (for AWD)

    CAUTION:

    Wear insulating gloves.

    Note

    Before connecting the service plug, check that no parts and tools remain and that the high voltage terminals and connectors are connected securely.


    1. Wear insulated gloves and install the service plug grip in the order shown in the illustration.

      B002HWIC02
      *1 Service Plug Grip Lever - -

      1. Insert the service plug grip straight.

      2. Push down the lever 90°.

      3. B002K6ZC07
        *1 Service Plug Grip

        Slide the lever until it clicks to indicate that it is locked.

        Note

        Slide firmly to the left until the UNLOCK indication is hidden.

    2. Rotate the handle of the service plug grip 90° toward the battery and slide it in the direction shown by the arrow until a click sound is heard.

  68. INSTALL HYBRID BATTERY SERVICE PLUG COVER (for AWD)

    CAUTION:

    Wear insulated gloves and use insulated tools.


    1. B002IUC

      Using an insulated tool, install the hybrid battery service plug cover with the 2 nuts.

  69. INSTALL BATTERY SERVICE HOLE COVER (for AWD)

    B002K82

    1. Engage the 4 claws and install the battery service hole cover.

  70. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL (for AWD)


    1. Connect the cable to the negative (-) auxiliary battery terminal and tighten the nut.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

    2. w/o Spare Tire:

      Install the battery service cover and attach the 2 claws.

  71. INSTALL DECK FLOOR BOX LH (for AWD w/ Spare Tire)

    Click here

  72. INSTALL REAR DECK FLOOR BOX (for AWD w/ Spare Tire)

    Click here

  73. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY (for AWD w/ Spare Tire)

    Click here

  74. INSTALL REAR WHEEL

    Click here

  75. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

    Click here

  76. CHECK FOR SPEED SENSOR SIGNAL

    Click here

  77. HEIGHT CONTROL SENSOR SIGNAL INITIALIZATION

    Click here

  78. PERFORM INITIALIZATION

    Click here