REAR DRIVE SHAFT ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

Note


  • When using a vise, place aluminum plates between the part and vise.

  • When using a vise, do not overtighten it.

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL OUTBOARD JOINT BOOT

    A0000Y1C05
    *a Protective Tape

    1. Before installing the outboard joint boot, wrap the splines of the rear drive shaft outboard joint shaft assembly LH with protective tape to prevent the outboard joint boot from being damaged.

    2. A00020MC01
      *1 Rear No. 2 Drive Shaft Outboard Joint Boot Clamp LH
      *2 Outboard Joint Boot
      *3 Rear Drive Shaft Outboard Joint Boot Clamp LH
      *4 Rear Drive Shaft Outboard Joint Shaft Assembly LH
      B002HVY Outboard Joint Side
      B002I10 Inboard Joint Side

      Install new parts to the rear drive shaft outboard joint shaft assembly LH in the following order.


      1. Rear No. 2 drive shaft outboard joint boot clamp LH

      2. Outboard joint boot

      3. Rear drive shaft outboard joint boot clamp LH

    3. Install the outboard joint boot so that it is between the rear No. 2 drive shaft outboard joint boot clamp LH and rear drive shaft outboard joint shaft assembly LH.

    4. Temporarily install the rear drive shaft outboard joint boot clamp LH to the outboard joint boot.

    5. Pack the rear drive shaft outboard joint shaft assembly LH and outboard joint boot with grease from the boot kit.

      Standard Grease Capacity
      55.0 to 65.0 g (2.0 to 2.2 oz)

      Note


      • Do not apply grease to the part of the outboard joint boot that contacts the groove.

      • Do not allow foreign matter to enter the outboard joint boot.

  2. INSTALL REAR NO. 2 DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP LH


    1. A01H5Q5

      Install the rear No. 2 drive shaft outboard joint boot clamp LH to the outboard joint boot.

      Note

      Correctly set the rear No. 2 drive shaft outboard joint boot clamp LH to the guide groove.

    2. Using a thin-bladed screwdriver, stake the rear No. 2 drive shaft outboard joint boot clamp LH

      Note

      Do not damage the outboard joint boot.

  3. INSTALL REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP LH


    1. Install SST to the rear drive shaft outboard joint boot clamp LH, and then while pressing the outboard joint boot, slightly tighten the SST bolt.

      SST
      09521-24010

      Note


      • Correctly set the rear drive shaft outboard joint boot clamp LH to the guide groove.

      • Do not damage the outboard joint boot.

    2. A0001YUC04
      *a Turn
      *b Hold

      Tighten SST so that the rear drive shaft outboard joint boot clamp LH is pinched.

      Standard Clearance
      1.2 mm (0.0472 in.) or less

      Note


      • When tightening SST, make sure the clearance of the rear drive shaft outboard joint boot clamp LH is within the standard clearance.

      • Do not damage the outboard joint boot.

    3. Remove SST from the rear drive shaft outboard joint boot clamp LH.

    4. A0001UMN01

      Using SST, measure the clearance of the rear drive shaft outboard joint boot clamp LH.

      SST
      09240-00020
      Standard Clearance
      1.2 mm (0.0472 in.) or less

      Note

      If the measured value exceeds the specified value, retighten the rear drive shaft outboard joint boot clamp LH.

  4. INSTALL REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY LH


    1. A0002ESC01
      *1 Rear Drive Shaft Inboard Joint Boot Clamp LH
      *2 Inboard Joint Boot
      *3 Rear No. 2 Drive Shaft Inboard Joint Boot Clamp LH
      *a Protective Tape
      B002HVY Outboard Joint Side
      B002I10 Inboard Joint Side

      Install new parts to the rear drive shaft outboard joint shaft assembly LH in the following order.


      1. Rear drive shaft inboard joint boot clamp LH

      2. Inboard joint boot

      3. Rear No. 2 drive shaft inboard joint boot clamp LH

    2. Remove the protective tape from the rear drive shaft outboard joint shaft assembly LH.

    3. Install the ball cage to the rear drive shaft outboard joint shaft assembly LH.

      Note

      Install the ball cage with its smaller inner diameter side facing the outboard joint.

    4. A0001LGC06
      *a Matchmark

      Align the matchmarks placed before removal and install the inner race to the rear drive shaft outboard joint shaft assembly LH using a brass bar and a hammer.

    5. A01H881

      Using a snap ring expander, install a new snap ring.

      Note

      The snap ring should be installed completely.

    6. A00019TC06
      *a Matchmark

      Align the matchmarks placed before removal and install the ball cage to the inner race.

    7. Install the 6 balls with grease to the inner race.

      Note

      Do not drop the balls.

      Tech Tips

      Apply grease onto the balls to keep them from falling.

    8. Pack the rear drive shaft inboard joint assembly LH and inboard joint boot with grease from the boot kit.

      Standard Grease Capacity
      132.0 to 142.0 g (4.7 to 5.0 oz)
    9. A00026YC01
      *a Matchmark

      Align the matchmarks and install the rear drive shaft inboard joint assembly LH to the rear drive shaft outboard joint shaft assembly LH.

  5. INSTALL INBOARD JOINT BOOT


    1. Install the inboard joint boot to the rear drive shaft inboard joint assembly LH.

      Note


      • Do not apply grease to the part of the inboard joint boot that contacts the groove.

      • Do not allow foreign matter to enter the inboard joint boot.

    2. A0001S3N04

      Check that the inboard joint boot and outboard joint boot are not stretched or contracted when the rear drive shaft assembly LH is at the standard length.

      Length (A)
      598.1 to 608.1 cm (1.96 to 1.99 ft.)

      Note

      Keep the rear drive shaft assembly LH level during inspection.

      If the inboard joint boot and outboard joint boot are stretched or contracted, correct them.

  6. INSTALL REAR NO. 2 DRIVE SHAFT INBOARD JOINT BOOT CLAMP LH

    A00013XC01
    *a Claw engagement

    1. Install the rear No. 2 drive shaft inboard joint boot clamp LH to the drive shaft inboard joint boot.

      Note

      Correctly set the rear No. 2 drive shaft inboard joint boot clamp LH to the guide groove.

    2. Using needle-nose pliers, hold the rear No. 2 drive shaft inboard joint boot clamp LH at the claw engagement.

      Note


      • Do not damage the outboard joint boot.

      • Do not deform the claw engagement of the rear No. 2 drive shaft inboard joint boot clamp LH.

  7. INSTALL REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP LH

    Tech Tips

    Use the same procedure described for the rear No. 2 drive shaft inboard joint boot clamp LH.

  8. INSPECT REAR DRIVE SHAFT

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