REAR TRACTION MOTOR INSTALLATION

PROCEDURE


  1. INSTALL BREATHER PLUG


    1. Install the breather plug to the rear traction motor with transaxle assembly.

      Torque:
      20.6 N*m  { 210 kgf*cm, 15 ft.*lbf }

  2. TEMPORARILY INSTALL FRONT DIFFERENTIAL SUPPORT ASSEMBLY


    1. Temporarily install the front differential support assembly to the rear traction motor with transaxle assembly with the 2 bolts.

  3. INSTALL WIRE HARNESS CLAMP BRACKET


    1. A01H7IM

      Install the wire harness clamp bracket to the rear traction motor with transaxle assembly with the bolt.

      Torque:
      7.7 N*m  { 79 kgf*cm, 68 in.*lbf }

  4. INSTALL DIFFERENTIAL MOUNT CUSHION


    1. A01H5WWC02
      *a -3 to 3°
      B002HVY Rear of vehicle

      Temporarily install the differential mount cushion to the rear suspension member sub-assembly from the rear of the vehicle.

    2. A01H7UAC02
      *a Turn
      *b Hold
      *c Point of engagement with rear suspension member sub-assembly
      *d 5.0 to 6.0 mm (0.1969 to 0.2362 in.)
      B002I10 Rear of vehicle

      Using SST, install a new differential mount cushion.(*1)

      SST
      09570-48010

      Note


      • Before using SST, apply grease to SST bolts.

      • Do not tilt the bolts of SST.

      • Tighten the 2 bolts of SST so that they enter the 2 holes of the rear No. 1 differential mount cushion by an equal amount.

    3. A01H5TUN02

      Using a vernier caliper, measure the distance labeled A in the illustration. (*2)

      Note


      • Measure at several points to check that the differential mount cushion is uniformly inserted.

      • Measure at points where there is no welding bead.

    4. Repeat steps *1 and *2 above to press the differential mount cushion into the rear suspension member sub-assembly until the distance labeled A in the illustration reaches the reference value.

      Reference
      11 to 12 mm (0.4331 to 0.4724 in.)

    5. Remove SST, and then using a vernier caliper, measure the protrusion (labeled B in the illustration) of the differential mount cushion. Check that the measured value is within the specified range.

      Standard
      5.0 to 6.0 mm (0.1969 to 0.2362 in.)

  5. INSTALL REAR TRACTION MOTOR WITH TRANSAXLE ASSEMBLY


    1. Using an engine sling device and chain block, hold the rear traction motor with transaxle assembly.

      CAUTION:

      As the rear traction motor with transaxle assembly is heavy, hold it securely using an engine sling device and chain block.

      Note


      • Do not drop the rear traction motor with transaxle assembly.

      • Do not damage the installation surface of the rear traction motor with transaxle assembly.

    2. B002J36C02
      *1 Upper Differential Mount Stopper
      *2 Lower Differential Mount Stopper
      *3 Differential Dynamic Damper

      Temporarily install the 2 upper differential mount stoppers, 2 lower differential mount stoppers, differential dynamic damper and rear traction motor with transaxle assembly to the rear suspension member sub-assembly with the 4 bolts.

    3. A01H5SMN02

      Tighten the 6 bolts.

      Torque:
      Bolt (A)
      95.1 N*m  { 970 kgf*cm, 70 ft.*lbf }
      Bolt (B)
      80 N*m  { 816 kgf*cm, 59 ft.*lbf }
      Bolt (C)
      86 N*m  { 877 kgf*cm, 63 ft.*lbf }

    4. Remove the engine sling device.

  6. INSTALL EXTENSION WIRE ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves.


    1. Install the extension wire assembly to the rear traction motor with transaxle assembly with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

      Note

      Firmly insert the extension wire assembly to the rear traction motor.

  7. INSTALL REAR SUSPENSION MEMBER SUB-ASSEMBLY

    Click here

  8. CONNECT WIRE HARNESS

    CAUTION:

    Be sure to wear insulated gloves.


    1. Connect the No. 2 frame wire to the rear traction motor with transaxle assembly and vehicle body with the 2 nuts.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

    2. Engage the 5 clamps.

    3. Connect the resolver sensor connector.

    4. Connect the temperature sensor connector.

  9. INSTALL REAR DRIVE SHAFT ASSEMBLY

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  10. INSTALL INVERTER RESERVE TANK ASSEMBLY

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  11. CONNECT WIRE HARNESS

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  12. ADD HYBRID TRANSAXLE FLUID

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  13. INSPECT HYBRID TRANSAXLE FLUID

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  14. INSTALL SERVICE PLUG GRIP

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