RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL LOWER RADIATOR SUPPORT


    1. Install the 2 lower radiator supports to the fan shroud.

  2. INSTALL RADIATOR SUPPORT CUSHION


    1. Install the 2 radiator support cutions to the 2 radiator support sub-assemblies.

  3. INSTALL RADIATOR ASSEMBLY


    1. Install the radiator assembly to the fan shroud with cooling fan with the 2 bolts.

      Torque:
      10.5 N*m  { 107 kgf*cm, 8 ft.*lbf }

      Note

      Do not damage the core of the radiator assembly.

  4. INSTALL RADIATOR ASSEMBLY WITH FAN SHROUD


    1. Install the radiator assembly with fan shroud to the vhecle.

      Note

      Do not damage the core of the cooler condenser assembly and radiator assembly.

  5. INSTALL NO. 2 FAN SHROUD


    1. Attach the 2 claws and install the No. 2 fan shroud to the radiator assembly with the 2 bolts.

      Torque:
      10.5 N*m  { 107 kgf*cm, 8 ft.*lbf }

  6. CONNECT NO. 5 INVERTER COOLING HOSE


    1. Attach the 4 clamps and connect the No. 5 inverter cooling hose to the fan shroud.

  7. CONNECT NO. 4 INVERTER COOLING HOSE


    1. Attach the clamp and connect the No. 4 inverter cooling hose to the fan shroud.

  8. CONNECT NO. 2 INVERTER COOLING HOSE


    1. Attach the clamp and connect the No. 2 inverter cooling hose to the fan shroud.

  9. CONNECT NO. 1 RADIATOR HOSE


    1. Connect the No. 1 radiator hose to the radiator assembly, and slide the clip to secure the hose.

    2. Attach the clamp and connect the No. 1 radiator hose to the fan shroud.

  10. CONNECT NO. 2 RADIATOR HOSE


    1. Connect the No. 2 radiator hose to the radiator assembly, and slide the clip to secure the hose.

  11. CONNECT WATER BY-PASS PIPE


    1. Attach the 3 clamps and install the water by-pass pipe to the fan shroud.

    2. Connect the No. 5 water by-pass hose to the radiator assembly, and slide the clip to secure the hose.

    3. Connect the water by-pass pipe to the radiator reservoir, and slide the clip to secure the hose.

  12. CONNECT NO. 2 WATER BY-PASS HOSE


    1. Connect the No. 2 water by-pass hose to the radiator assembly, and slide the clip to the secure the hose.

  13. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    1. B002K9WC01
      *a Bolt A
      *b Bolt B

      Install the upper radiator support sub-assembly with the 5 bolts.

      Torque:
      for bolt A
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }
      for bolt B
      12.5 N*m  { 127 kgf*cm, 111 in.*lbf }

    2. Install the 2 radiator support sub-assemblies to the upper radiator support sub-assembly with the 2 bolts.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    3. Attach the 3 clamps and connect the 2 connectors, and wire harness to the upper radiator support sub-assembly.

    4. Attach the 3 clamps and connect the front radiator side air guide plate LH.

    5. Attach the 3 clamps and install the front radiator side air guide plate RH.

  14. INSTALL NO. 6 INVERTER BRACKET


    1. Temporarily install the No. 6 inverter bracket to the upper radiator support sub-assembly with the 2 bolts.

    2. B002J34C02
      *A for 2WD
      *B for AWD

      Tighten the 2 bolts in the order shown in the illustration.

      Torque:
      10.5 N*m  { 107 kgf*cm, 8 ft.*lbf }

  15. CONNECT HOOD LOCK ASSEMBLY


    1. Attach the clamp and connect the hood lock control cable assembly to the upper radiator support sub-assembly.

    2. Connect the hood lock assembly to the upper radiator support with the 3 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    3. Attach the 2 clamps and connect the hood lock connector.

  16. INSTALL HOOD LOCK CONTROL CABLE COVER (w/ Cover)

    Click here

  17. INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY


  18. ADD ENGINE COOLANT

    Click here

  19. INSPECT FOR COOLANT LEAK

    Click here