REAR DISC BRAKE PAD REPLACEMENT

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

Note


  • When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTCs.

  • While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch is turned on. Therefore, even if only brake pads are to be removed and installed, be sure to perform the Disable Brake Control procedure and disconnect the cable from the negative (-) terminal of the auxiliary battery before beginning work.

  • After replacing the disc brake pads, the clearance between the disc brake pads and rear discs becomes larger and the brake pedal feel becomes softer. Therefore, after replacing the disc brake pads, depress the brake pedal several times and check the clearance and brake pedal feel.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here

  2. REMOVE NO. 3 DECK BOARD SUB-ASSEMBLY (w/ Spare Tire)

    Click here

  3. REMOVE REAR DECK FLOOR BOX (w/ Spare Tire)

    Click here

  4. REMOVE DECK FLOOR BOX LH (w/ Spare Tire)

    Click here

  5. REMOVE REAR WHEEL

    Click here

  6. REAR BRAKE PAD REPLACEMENT MODE

    Click here

  7. DISABLE BRAKE CONTROL

    Click here

  8. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  9. REMOVE REAR DISC BRAKE PAD


    1. B002KJD

      Disconnect the connector from the parking brake actuator assembly LH.

      Note


      • Remove any dirt or water from around the connector.

      • Do not allow dirt or water inside the connector.

    2. B002JZNC02
      *a Hold
      *b Turn

      Hold the rear disc brake cylinder slide pin and remove the bolt.

    3. B002IHR

      Lift up the disc brake cylinder assembly as shown in the illustration and remove the rear disc brake pads from the rear disc brake cylinder mounting LH.

      CAUTION:

      When removing the rear disc brake pad, make sure that your hands, etc., do not get caught in the disc brake cylinder assembly.

    4. Using a screwdriver, remove the 2 pad wear indicator plates from the rear disc brake pads.

  10. REMOVE REAR ANTI-SQUEAL SHIM


    1. for Type A:


      1. Remove the 2 rear No. 1 disc brake anti-squeal shims and 2 rear No. 2 disc brake anti-squeal shims from the rear disc brake pad.

    2. for Type B:


      1. Remove the rear No. 1 disc brake anti-squeal shim, rear No. 2 disc brake anti-squeal shim and rear disc brake anti-squeal shim from the rear disc brake pad.

  11. INSTALL REAR ANTI-SQUEAL SHIM


    1. for Type A:


      1. B002H2RC02
        B002K10 Disc brake grease

        Apply disc brake grease to both sides of the 2 rear No. 1 disc brake anti-squeal shims as shown in the illustration.

        Note

        Make sure that disc brake grease is applied onto the lining surface.

      2. B002H9RC02
        *1 Rear No. 1 Disc Brake Anti-squeal Shim
        *2 Rear No. 2 Disc Brake Anti-squeal Shim
        *3 Pad Wear Indicator Plate

        Install the 2 rear No. 1 disc brake anti-squeal shims and 2 rear No. 2 disc brake anti-squeal shims to the rear disc brake pads.

        Note


        • When replacing a worn pad, the shims must be replaced together with the pads.

        • Install the shims in the correct positions and direction as shown in the illustration.

    2. for Type B:


      1. B002IX6C01
        *a Inner Side
        *b Outer Side
        B002K10 Disc brake grease

        Apply disc brake grease to both surfaces of the inner rear No. 1 disc brake anti-squeal shim and only to the inner surface of the outer rear disc brake anti-squeal shim.

        Note

        Make sure that disc brake grease is applied onto the lining surface.

      2. B002HJ1C01
        *1 Rear No. 1 Disc Brake Anti-squeal Shim
        *2 Rear No. 2 Disc Brake Anti-squeal Shim
        *3 Rear Disc Brake Anti-squeal Shim
        *4 Pad Wear Indicator Plate

        Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to the inner rear disc brake pad.

        Note


        • When replacing a worn pad, the shims must be replaced together with the pads.

        • Install the shims in the correct positions and direction as shown in the illustration.

      3. Install the rear disc brake anti-squeal shim to the outer rear disc brake pad.

        Note

        When replacing a worn pad, the shims must be replaced together with the pads.

  12. INSTALL REAR DISC BRAKE PAD


    1. B002IO6N01

      Using SST, push back the rear disc brake piston.

      Note

      Do not forcibly install the piston into the rear disc brake cylinder.

      SST
      09719-77010

    2. Install the 2 new pad wear indicator plates to the rear brake pads.

      Note

      Install the pad wear indicator plates in the correct positions and directions.

    3. Lift up the disc brake cylinder assembly and install the rear disc brake pads to the rear disc brake cylinder mounting LH.

      CAUTION:

      When installing the rear disc brake pad, make sure that your hands, etc., do not get caught in the disc brake cylinder assembly.

      Note

      Make sure there is no oil or grease on the friction surface of the pads and disc.

      Tech Tips

      If the rear disc brake pad has an identification mark, be sure to confirm the installation location.

      B002JGYC02
      *a Inner Side (Purple)
      *b Outer Side (White)
    4. B002KR4C02
      *a Hold
      *b Turn

      Hold the rear disc brake cylinder slide pin and install the rear disc brake cylinder assembly to the disc brake cylinder mounting with the new bolt.

      Torque:
      34.3 N*m  { 350 kgf*cm, 25 ft.*lbf }

    5. Connect the connector to the parking brake actuator assembly.

    6. Depress the brake pedal several times.

  13. ADD BRAKE FLUID

    Click here

  14. INSTALL REAR WHEEL

    Click here

  15. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL


    1. Connect the cable to negative auxiliary battery terminal.

      Click here

    2. Connect the reservoir level switch connector.

    3. Clear the DTCs.

      Click here

  16. INSTALL DECK FLOOR BOX LH (w/ Spare Tire)

    Click here

  17. INSTALL REAR DECK FLOOR BOX (w/ Spare Tire)

    Click here

  18. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY (w/ Spare Tire)

    Click here

  19. RECOVERY TO NORMAL

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