REAR BRAKE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

Note

When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTCs.

PROCEDURE


  1. INSTALL REAR DISC


    1. B002L0NC03
      *a Matchmark

      Align the matchmarks of the rear disc and axle hub and install the rear disc.

      Tech Tips

      When replacing the disc with a new one, select the installation position where the rear disc has the smallest runout.

  2. INSTALL REAR DISC BRAKE BUSH DUST BOOT


    1. B002JPJC02
      *a Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire circumference of a new rear disc brake bush dust boot where it contacts the rear disc brake cylinder mounting, and the entire inner circumference of both of its ends.

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to the rear disc brake bush dust boot.

    2. Install the 2 rear disc brake bush dust boots to the rear disc brake cylinder mounting.

  3. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH


    1. B002JSGC10
      *a Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to a new rear disc brake rear cylinder slide pin where it contacts the rear disc brake cylinder slide bush.

    2. Install the rear disc brake cylinder slide bush to the rear disc brake rear cylinder slide pin.

  4. INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN


    1. B002HOQC02
      *a Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the sliding part of the rear disc brake cylinder slide pin.

    2. Install the rear No. 1 disc brake cylinder slide pin to the rear disc brake cylinder mounting LH.

    3. Push the rear No. 1 disc brake cylinder slide pin into the rear disc brake bush dust boot to align them.

  5. INSTALL REAR DISC BRAKE REAR CYLINDER SLIDE PIN


    1. B002JP4C05
      *a Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the sliding part and the seal surface of the rear disc brake rear cylinder slide pin.

    2. Install the rear disc brake rear cylinder slide pin to the disc brake cylinder mounting LH.

    3. Push the rear disc brake rear cylinder slide pin into the rear disc brake bush dust boot to align them.

  6. INSTALL DISC BRAKE CYLINDER MOUNTING LH


    1. Install the rear disc brake cylinder mounting LH with the 2 bolts.

      Torque:
      104 N*m  { 1061 kgf*cm, 77 ft.*lbf }

  7. INSTALL REAR DISC BRAKE PAD SUPPORT PLATE


    1. B002HNFC02
      *1 Rear No. 1 Disc Brake Pad Support Plate
      *2 Rear No. 2 Disc Brake Pad Support Plate

      Install the 4 pad support plates to the disc brake cylinder mounting as shown in the illustration.

      Note


      • The shapes of the rear disc brake pad support plates differ. Therefore, when replacing a rear disc brake pad support plate with a new plate, make sure to check the part number and shape prior to installation.

      • When reusing a rear disc brake pad support plate, make sure to check the installation position using the matchmark placed during removal proper to installation.

  8. INSTALL REAR ANTI-SQUEAL SHIM KIT


    1. for Type A:


      1. B002H2RC02
        B002K10 Disc brake grease

        Apply disc brake grease to both sides of the 2 rear No. 1 disc brake anti-squeal shims as shown in the illustration.

        Note

        Make sure that disc brake grease is not applied onto the lining surface.

      2. B002H9RC02
        *1 Rear No. 1 Disc Brake Anti-squeal Shim
        *2 Rear No. 2 Disc Brake Anti-squeal Shim
        *3 Pad Wear Indicator Plate

        Install the 2 rear No. 1 disc brake anti-squeal shims and 2 rear No. 2 disc brake anti-squeal shims to the rear disc brake pads.

        Note


        • When replacing a worn pad, the shims must be replaced together with the pads.

        • Install the shims in the correct positions and direction as shown in the illustration.

    2. for Type B:


      1. B002IX6C01
        *a Inner Side
        *b Outer Side
        B002K10 Disc brake grease

        Apply disc brake grease to both surfaces of the inner rear No. 1 disc brake anti-squeal shim and only to the inner surface of the outer rear disc brake anti-squeal shim.

        Note

        Make sure that disc brake grease is not applied onto the lining surface.

      2. B002HJ1C01
        *1 Rear No. 1 Disc Brake Anti-squeal Shim
        *2 Rear No. 2 Disc Brake Anti-squeal Shim
        *3 Rear Disc Brake Anti-squeal Shim
        *4 Pad Wear Indicator Plate

        Install the rear No. 1 disc brake anti-squeal shim and rear No. 2 disc brake anti-squeal shim to the inner rear disc brake pad.

        Note


        • When replacing a worn pad, the shims must be replaced together with the pads.

        • Install the shims in the correct positions and direction as shown in the illustration.

      3. Install the rear disc brake anti-squeal shim to the outer rear disc brake pad.

        Note

        When replacing a worn pad, the shims must be replaced together with the pads.

  9. INSTALL REAR DISC BRAKE PAD


    1. Install the 2 new pad wear indicator plates to the rear disc brake pads.

      Note

      Install the pad wear indicator plates in the correct positions and directions.

    2. Install the 2 rear disc brake pads to the rear disc brake cylinder mounting LH.

      Note

      Make sure there is no oil or grease on the friction surface of the pads and disc.

      Tech Tips

      If the rear disc brake pad has an identification mark, be sure to confirm the installation location.

      B002JGYC02
      *a Inner Side (Purple)
      *b Outer Side (White)

  10. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. B002IYMC02
      *a Hold
      *b Turn

      Hold the rear disc brake cylinder slide pins and install the rear disc brake cylinder assembly to the disc brake cylinder mounting with 2 new bolts.

      Torque:
      34.3 N*m  { 350 kgf*cm, 25 ft.*lbf }

  11. INSTALL PARKING BRAKE ACTUATOR ASSEMBLY LH


    1. Apply a light coat of lithium soap base glycol grease to the new O-ring.

    2. Install the O-ring to the rear disc brake cylinder assembly LH.

    3. Using a 5 mm hexagon socket wrench, install the parking brake actuator assembly LH with the 2 bolts.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

    4. Connect the connector to the parking brake actuator assembly.

  12. CONNECT REAR FLEXIBLE HOSE LH


    1. Install a new gasket and connect the flexible hose with a new union bolt.

      Torque:
      30.4 N*m  { 310 kgf*cm, 22 ft.*lbf }

      Tech Tips

      Install the flexible hose lock securely in the lock hole in the cylinder.

  13. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL


    1. Connect the cable to the negative (-) auxiliary battery terminal.

      Click here

    2. Perform the following procedure if air bleeding is not necessary:


      1. Connect the reservoir level switch connector.

      2. Clear the DTCs.

        Click here

  14. INSTALL DECK FLOOR BOX LH (w/ Spare Tire)

    Click here

  15. INSTALL REAR DECK FLOOR BOX (w/ Spare Tire)

    Click here

  16. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY (w/ Spare Tire)

    Click here

  17. BLEED BRAKE LINE

    Click here

  18. INSTALL REAR WHEEL

    Click here

  19. RECOVERY TO NORMAL


    1. After performing repairs, operate the integration control and panel assembly (electric parking brake switch).