REAR BRAKE REMOVAL

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The following procedure is for the LH side.

Note


  • When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake piston, DTC C1214 may be output. As there is no malfunction, clear the DTCs.

  • While the auxiliary battery is connected, even if the power switch is off, the brake control system activates when the brake pedal is depressed or the door courtesy switch is turned on. Therefore, even if only brake pads are to be removed and installed, be sure to perform the Disable Brake Control procedure and disconnect the cable from the negative (-) terminal of the auxiliary battery before beginning work.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

    Click here

  2. REMOVE NO. 3 DECK BOARD SUB-ASSEMBLY (w/ Spare Tire)

    Click here

  3. REMOVE REAR DECK FLOOR BOX (w/ Spare Tire)

    Click here

  4. REMOVE DECK FLOOR BOX LH (w/ Spare Tire)

    Click here

  5. REAR BRAKE PAD REPLACEMENT MODE

    Click here

  6. DISABLE BRAKE CONTROL

    Click here

  7. REMOVE REAR WHEEL

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  8. DRAIN BRAKE FLUID

    Note

    Wash off brake fluid immediately if it comes in contact with any painted surface.

  9. DISCONNECT REAR FLEXIBLE HOSE LH

    B002KKF

    1. Remove the union bolt and gasket.

    2. Disconnect the rear flexible hose LH from the rear disc brake cylinder assembly LH.

  10. REMOVE PARKING BRAKE ACTUATOR ASSEMBLY LH


    1. B002KJD

      Disconnect the connector from the parking brake actuator assembly LH.

      Note


      • Remove any dirt or water from around the connector.

      • Do not allow dirt or water inside the connector.

    2. B002IAK

      Using a 5 mm hexagon socket wrench, remove the 2 bolts and parking brake actuator assembly LH.

    3. Remove the O-ring from the rear disc brake cylinder assembly LH.

  11. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. B002JWSC02
      *a Hold
      *b Turn

      Hold the rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly LH.

  12. REMOVE REAR DISC BRAKE PAD KIT


    1. Remove the 2 rear disc brake pads from the rear disc brake cylinder mounting LH.

    2. Using a screwdriver, remove the pad wear indicator plates from the rear disc brake pads.

  13. REMOVE REAR ANTI-SQUEAL SHIM KIT


    1. Remove the rear No. 1 disc brake anti-squeal shim, rear No. 2 disc brake anti-squeal shim and rear disc brake anti-squeal shim from the rear disc brake pad.

  14. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE


    1. B002HFZC02
      *1 Rear No. 1 Disc Brake Pad Support Plate
      *2 Rear No. 2 Disc Brake Pad Support Plate

      Remove the 2 rear No. 1 disc brake pad support plates and 2 rear No. 2 disc brake pad support plates from the disc brake cylinder mounting.

  15. REMOVE REAR DISC BRAKE CYLINDER MOUNTING LH


    1. B002IHJ

      Remove the 2 bolts and disc brake cylinder mounting from the rear axle.

  16. REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN


    1. B002KRQC02
      *1 Rear Disc Brake Cylinder Slide Pin
      *2 Rear Disc Brake Rear Cylinder Slide Pin

      Remove the rear disc brake cylinder slide pin from the disc brake cylinder mounting.

  17. REMOVE REAR DISC BRAKE REAR CYLINDER SLIDE PIN


    1. Remove the rear disc brake rear cylinder slide pin from the disc brake cylinder mounting.

  18. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH


    1. B002JAGC02
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, remove the rear disc brake cylinder slide bush from the rear disc brake rear cylinder slide pin.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Do not damage the rear disc brake rear cylinder slide pin.

  19. REMOVE REAR DISC BRAKE BUSH DUST BOOT


    1. B002JQC

      Remove the 2 rear disc brake bush dust boots from the disc brake cylinder mounting.

  20. REMOVE REAR DISC


    1. B002L0NC03
      *a Matchmark

      Put matchmarks on the disc and axle hub.

    2. Remove the rear disc.