STEERING COLUMN ASSEMBLY(for Power Tilt and Power Telescopic Steering Column) INSTALLATION

CAUTION / NOTICE / HINT

Note


  • Do not replace the spiral cable with sensor sub-assembly with the battery connected and the power switch on (IG).

  • Do not rotate the spiral cable with sensor sub-assembly when the following conditions are met: 1) The steering wheel is removed, 2) the battery is connected,and 3) the power switch is on (IG).

  • Ensure that the steering wheel is installed and aligned straight when inspecting the steering sensor.

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. B002HGZC01
      *a Matchmark

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and electric power steering column sub-assembly.

    2. Install the bolt.

      Torque:
      35.3 N*m  { 360 kgf*cm, 26 ft.*lbf }

  2. INSTALL ELECTRIC POWER STEERING COLUMN SUB-ASSEMBLY


    1. B002JGI

      Install the electric power steering column sub-assembly with the bolt and 2 nuts.

      Torque:
      for Bolt
      36 N*m  { 367 kgf*cm, 27 ft.*lbf }
      for Nut
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Note


      • Do not damage the 2 bushings.

      • Do not line-up the bolt hole by prying on the collar or bushings. Only install the bolt straight, without applying any force to the bushings.

    2. B002KUX

      Connect the connectors and attach the 3 clamps.

    3. Connect the wire harness with the bolt.

      Torque:
      8.35 N*m  { 85 kgf*cm, 74 in.*lbf }

  3. INSTALL NO. 1 AIR DUCT


    1. Attach the 3 claws to install a new No. 1 air duct.

      Note

      If the No. 1 air duct is reused, it may fall off or abnormal noise may occur. Therefore, make sure to replace with a new one.

  4. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  5. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    1. B002I3QC01
      *a Matchmark

      Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering intermediate shaft assembly.

    2. Install the bolt.

      Torque:
      35.3 N*m  { 360 kgf*cm, 26 ft.*lbf }

  6. INSTALL COLUMN HOLE COVER SILENCER SHEET


    1. Install the column hole cover silencer sheet with the 2 clips.

    2. Install the floor carpet.

  7. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

    Click here

  8. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY

    Click here

  9. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY


    1. Attach the 3 claws to install the combination switch assembly with spiral cable sub-assembly to the electric power steering column sub-assembly.

    2. Connect the connectors to the combination switch assembly with spiral cable sub-assembly.

  10. INSTALL UPPER STEERING COLUMN COVER


    1. Attach the 4 clips, 3 claws and 2 pins to install the upper steering column cover.

  11. INSTALL LOWER STEERING COLUMN COVER


    1. Attach the 2 claws to install the lower steering column cover.

      Note

      Do not damage the tilt and telescopic switch.

    2. Install the 3 screws.

  12. FRONT WHEELS FACING STRAIGHT AHEAD

  13. ADJUST SPIRAL CABLE

    Click here

  14. INSTALL STEERING WHEEL ASSEMBLY

    Click here

  15. CUSTOMIZE POWER TILT AND POWER TELESCOPIC STEERING COLUMN SYSTEM


    1. Reset the auto tilt away function setting to the previous condition by changing the customize parameter.

      Click here

  16. PERFORM TORQUE SENSOR ZERO POINT CALIBRATION

    Click here

  17. PERFORM ASSIST MAP WRITING

    Click here