HYBRID CONTROL SYSTEM, Diagnostic DTC:P0A7A-325, P0A7A-810

DTC Code DTC Name
P0A7A-325 Generator Inverter Performance
P0A7A-810 Generator Inverter Performance

DTC SUMMARY


  1. MALFUNCTION DESCRIPTION

    These DTCs indicate that a large current flowed in the inverter for the generator. The cause of this malfunction may be one of the following:


      Internal inverter malfunction

    • Internal circuit malfunction in the inverter for the generator

    • Malfunction in the sensors for inverter control (current sensor, voltage sensor (VH, VL), etc.)

DESCRIPTION

For a description of the inverter.

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If an abnormal amount of current flows through the generator inverter, the MG ECU detects it and sends a signal to inform the hybrid vehicle control ECU of the malfunction.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Warning Indicate
P0A7A-325 Generator Inverter Performance

Generator inverter fail signal detected (overcurrent due to inverter assembly malfunction):

Overcurrent occurs in the generator inverter.*

(1 trip detection logic)

  • Inverter with converter assembly

  • Wire harness or connector

 Comes on

Master Warning Light:

Comes on
P0A7A-810 Generator Inverter Performance

Abnormal generator inverter current value detected (inverter malfunction)

(1 trip detection logic)

  • Inverter with converter assembly

  • Wire harness or connector

 Comes on

Master Warning Light:

Comes on

*: The cause of the malfunction is most likely the inverter with converter assembly.

When a large current flows in the inverter and the current sensor and voltage sensors (VL, VH) are malfunctioning, this DTC is output.

CAUTION / NOTICE / HINT

CAUTION:


  • Before inspecting the high-voltage system or disconnecting the low voltage connector of the inverter with converter assembly, take safety precautions such as wearing insulated gloves and removing the service plug grip to prevent electrical shocks. After removing the service plug grip, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.

  • After removing the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.

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    Tech Tips

    Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.

Note

After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

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Tech Tips

After the repair, clear the DTCs and perform the following procedure to check that DTCs are not output.


  1. Turn the power switch on (READY) and wait for 5 seconds or more.

  2. Drive the vehicle for approximately 10 minutes mainly using the engine.

PROCEDURE


  1. CHECK DTC OUTPUT (HYBRID CONTROL)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Check for DTCs.


      Powertrain > Hybrid Control > Trouble Codes
      Result
      Proceed to
      P0A7A-203 is not output.
      P0A7A-203 is also output.

      Note


      • If P0A7A-203 is output, troubleshoot it first. After completing the troubleshooting for P0A7A-203, perform troubleshooting for this DTC.

      • Parts repaired or replaced during troubleshooting for P0A7A-203 do not need to be re-inspected in this diagnostic procedure.

    5. Turn the power switch off.


    P0A7A-203 is also output.

    GO TO DTC CHART (P0A7A-203) Click here

    P0A7A-203 is not output.

  2. CHECK DTC OUTPUT (HYBRID CONTROL)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes.

    4. Check for DTCs.


      Powertrain > Hybrid Control > Trouble Codes

      Tech Tips


      • If P0A7A-203 was not output in step 1 of this diagnostic procedure, check Table 1 below.

      • If P0A7A-203 was output in step 1 of this diagnostic procedure, diagnose that DTC first, then check Table 2 below.

      Result
      Result Proceed to
      P0A7A-325 or 810 only is output, or DTCs except the ones in the tables below are also output. A
      Any of the following DTCs are also output. B
      Table 1
      Malfunction Content Relevant DTC
      Microcomputer malfunction P0A1A (all INF codes)*1 Generator Control Module
      P0A1B-168, 192, 193, 198, 661, 786, 794, 795, 796 Drive Motor "A" Control Module
      P0A1C (all INF codes)*1 Drive Motor "B" Control Module
      P0A1D (all INF codes)*1 Hybrid Powertrain Control Module
      Power source circuit malfunction P0A1B-163, 164, 511, 512 Drive Motor "A" Control Module
      Sensor and actuator circuit malfunction P0A3F-243 Drive Motor "A" Position Sensor Circuit
      P0A40-500 Drive Motor "A" Position Sensor Circuit Range / Performance
      P0A41-245 Drive Motor "A" Position Sensor Circuit Low
      P0A45-669 Drive Motor "B" Position Sensor Circuit
      P0A46-671 Drive Motor "B" Position Sensor Circuit Range / Performance
      P0A47-670 Drive Motor "B" Position Sensor Circuit Low
      P0A4B-253 Generator Position Sensor Circuit
      P0A4C-513 Generator Position Sensor Circuit Range / Performance
      P0A4D-255 Generator Position Sensor Circuit Low
      P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current
      P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current
      P0A69 (all INF codes)*1 Drive Motor "B" Phase V Current
      P0A6C (all INF codes)*1 Drive Motor "B" Phase W Current
      P0A72 (all INF codes)*1 Generator Phase V Current
      P0A75 (all INF codes)*1 Generator Phase W Current
      System malfunction P0A78-266, 267, 586 Drive Motor "A" Inverter Performance
      P0A94-585, 587, 589, 590 DC / DC Converter Performance
      P0C76-523 Hybrid Battery System Discharge Time Too Long
      Table 2
      Malfunction Content Relevant DTC
      Microcomputer malfunction P0A1A (all INF codes)*1 Generator Control Module
      P0A1B-168, 192, 193, 198, 661, 786, 794, 795, 796 Drive Motor "A" Control Module
      P0A1C (all INF codes)*1 Drive Motor "B" Control Module
      P0A1D (all INF codes)*1 Hybrid Powertrain Control Module
      Power source circuit malfunction P0A1B-163, 164, 511, 512 Drive Motor "A" Control Module
      Sensor and actuator circuit malfunction P0A3F-243 Drive Motor "A" Position Sensor Circuit
      P0A40-500 Drive Motor "A" Position Sensor Circuit Range / Performance
      P0A41-245 Drive Motor "A" Position Sensor Circuit Low
      P0A45-669 Drive Motor "B" Position Sensor Circuit
      P0A46-671 Drive Motor "B" Position Sensor Circuit Range / Performance
      P0A47-670 Drive Motor "B" Position Sensor Circuit Low
      P0A4B-253 Generator Position Sensor Circuit
      P0A4C-513 Generator Position Sensor Circuit Range / Performance
      P0A4D-255 Generator Position Sensor Circuit Low
      P0A60 (all INF codes)*1 Drive Motor "A" Phase V Current
      P0A63 (all INF codes)*1 Drive Motor "A" Phase W Current
      P0A69 (all INF codes)*1 Drive Motor "B" Phase V Current
      P0A6C (all INF codes)*1 Drive Motor "B" Phase W Current
      P0A72-333 Generator Phase V Current
      P0A75-341 Generator Phase W Current
      System malfunction P0A78-266, 267, 586 Drive Motor "A" Inverter Performance
      P0A94-585, 587, 589, 590 DC / DC Converter Performance
      P0C76-523 Hybrid Battery System Discharge Time Too Long

      Tech Tips


      • *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic procedure.

      • P0A7A-325 or P0A7A-810 may be output as a result of the malfunction indicated by the DTCs above.


        1. The chart above is listed in inspection order of priority.

        2. Check DTCs that are output at the same time by following the listed order. (The main cause of the malfunction can be determined without performing unnecessary inspections.)

    5. Turn the power switch off.


    B

    GO TO DTC CHART (HYBRID CONTROL SYSTEM) Click here

    A

  3. CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR)

    Result
    Result Proceed to
    OK A
    NG (The connector is not connected securely.) B
    NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) C

    CAUTION:

    Be sure to wear insulated gloves.


    1. Check that the service plug grip is not installed.

      Note

      After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair manual because this may cause a malfunction.

    2. B002I4J

      Check the connection condition of the low voltage connector of the inverter with converter assembly and the contact pressure of each terminal. Check the terminals for deformation, and check the connector for water ingress and foreign matter.

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      Note

      Before disconnecting the connector, confirm that it is properly connected by checking that the locking claws are engaged and that the connector does not pull out.

      OK
      - The connector is connected securely.
      - The terminals are not deformed and are connected securely.
      - No water or foreign matter in the connector.
      Result
      Result Proceed to
      OK A
      NG (The connector is not connected securely.) B
      NG (The terminals are not making secure contact or are deformed, or water or foreign matter exists in the connector.) C

      Tech Tips

      When connecting the connector, insert it with the locking lever in the raised position. Rotate the lever downward and make sure that the connector is pulled into its socket. When the locking lever is in its fully closed position, a click will be heard as its locking claws engage. After the click is heard, pull up on the connector to confirm that it is properly connected.


    A

    REPLACE INVERTER WITH CONVERTER ASSEMBLY Click here

    B

    CONNECT SECURELY

    C

    REPAIR OR REPLACE HARNESS OR CONNECTOR