EGR VALVE INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSTALL EGR VALVE ASSEMBLY

   Tech Tips

   Perform "Inspection After Repair" after replacing the EGR valve assembly.

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   1. 

      *1	Gasket
      *a	Claws

      Install 2 new gaskets to the No. 1 EGR pipe and intake manifold.

      Note

      Make sure that the gasket is installed in the correct direction.

   2. Temporarily install the EGR valve assembly to the intake manifold with the 3 bolts.

   3. Connect the No. 1 EGR pipe to the EGR valve assembly and temporarily install the 2 nuts.

   4. Tighten the 3 bolts.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

   5. Using a 12 mm deep socket wrench, tighten the 2 nuts.

      Torque:

      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

   6. Using a 10 mm deep socket wrench, install the engine cover joint to the EGR valve assembly.

      Torque:

      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

   7. Connect the No. 1 water by-pass hose and No. 2 water by-pass hose to the EGR valve assembly, and slide the 2 clamps to secure the hose.

   8. Connect the connector to the EGR valve assembly.

2. INSTALL AIR CLEANER AND HOSE

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3. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

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4. ADD ENGINE COOLANT

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5. INSPECT FOR COOLANT LEAK

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