SFI SYSTEM(w/ EGR System), Diagnostic DTC:P3190, P3191

DTC Code DTC Name
P3190 Poor Engine Power
P3191 Engine does not Start

DESCRIPTION

The ECM receives signals from the hybrid vehicle control ECU such as the requested engine torque, target engine speed and engine cranking status, and controls the engine output based on the target engine speed and requested torque.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory
P3190 Poor Engine Power

When all of the following conditions are met (1 trip detection logic):


  • Engine speed is 650 rpm or more (varies depending on the engine coolant temperature).

  • Engine torque requested by the hybrid vehicle control ECU exceeds a certain level.

  • The hybrid vehicle control ECU judges that the engine has started.

  • The fuel tank is not empty.

  • Communication between the hybrid vehicle control ECU and ECM is normal.

  • "The actual engine torque is less than 20% of the requested engine torque" for 6 seconds, or until the crankshaft turns 100 times (whichever takes longer, differs depending on the engine coolant temperature).

  • Intake system

  • Throttle body with motor assembly

  • Fuel system

  • Engine

  • Mass air flow meter sub-assembly

  • Out of fuel

  • Engine coolant temperature sensor

  • Crankshaft position sensor

  • Camshaft position sensor

  • EGR valve assembly

  • ECM

 Comes on DTC stored
P3191 Engine does not Start

When all of the following conditions are met (1 trip detection logic):


  • Engine speed is 650 rpm or more (varies depending on the engine coolant temperature).

  • The fuel tank is not empty.

  • Communication between the hybrid vehicle control ECU and ECM is normal.

  • After the hybrid vehicle control ECU sends the engine start request signal, it does not detect engine start (engine torque does not generate) for 6 seconds, or until the crankshaft turns 100 times (whichever takes longer, differs depending on the engine coolant temperature).

  • Intake system

  • Throttle body with motor assembly

  • Fuel system

  • Engine

  • Mass air flow meter sub-assembly

  • Out of fuel

  • Engine coolant temperature sensor

  • Crankshaft position sensor

  • Camshaft position sensor

  • EGR valve assembly

  • ECM

 Comes on DTC stored

MONITOR DESCRIPTION


  1. The ECM receives signals such as requested engine torque, target engine speed and engine cranking status from the hybrid vehicle control ECU.

  2. The ECM controls engine start and stop and throttle valve angle based on the signals received from the hybrid vehicle control ECU.

  3. The ECM receives the actual engine torque calculated by the hybrid vehicle control ECU based on the generator torque.

  4. When the actual engine torque is less than 20% of the requested engine torque*, the ECM judges that the engine output is abnormal and stores DTC P3190.

    (The engine may not have started in the above situation.)


    • *: Requested torque = Requested Engine Torque (kW) / HV Target Engine Speed (rpm) x 9549

  5. If the ECM does not detect engine start torque (actual engine torque) even though it has received an engine start request and started the engine, it stores DTC P3191.

    Tech Tips


    • When DTCs P3190, P3191 and P3193 are output, the engine may be stopped due to the engine condition.

      At this time, after adding fuel or performing repairs, clear the DTCs. Then turn the power switch off to return to the normal condition.

    • When this DTC is output and the engine is stopped, the HV battery cannot be charged since the vehicle is driven with the motor only. If the vehicle continues to be driven under this condition, the HV battery becomes depleted ultimately and the power switch cannot be turned on (READY).

    • When DTC P3190 or P3191 is stored, the engine torque has dropped by 80% or the engine cannot be started. If any DTCs that indicate malfunctioning of engine related parts are stored at the same time, repair the malfunctioning parts first.

      Relevant Data List Items:

      ECM (Powertrain / Engine and ECT / Data List)
      HV Target Engine Speed Engine Speed Requested Engine Torque Actual Engine Torque
      Throttle Position Command Throttle Position No.1 Calculate Load Coolant Temp
      Short FT #1 Long FT #1 EGR Step Position -
      HYBRID VEHICLE CONTROL ECU (Powertrain / Hybrid Control / Data List)
      Target Engine Rev Engine Revolution Request Power Engine Coolant Temp
      Engine Idling Request - - -

MONITOR STRATEGY

Frequency of Operation Continuous

CONFIRMATION DRIVING PATTERN

Note

If the MIL (malfunction indicator lamp) or warning light illuminates, immediately end the confirmation driving pattern. If DTCs P3190, P3191 and P3193 are output and the engine is stopped, the HV battery will no longer be chargeable and the distance that the vehicle can be driven will be limited.

B002L3UE10
*1 40 km/h (25 mph) [Engine running]
*2 Power Switch on (READY)
*3 Total engine operation time of 10 minutes or more

  1. Apply the parking brake firmly.

  2. Connect the GTS to the DLC3.

  3. Turn the power switch on (IG) and turn the GTS on.

  4. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

  5. Turn the power switch off and wait for at least 30 seconds.

  6. Turn the power switch on (READY) and turn the GTS on.

  7. Fully depress the accelerator pedal for 10 seconds with the vehicle stopped, park (P) selected and the brake pedal depressed [A].

    Note

    As soon as the engine starts, release the accelerator pedal.

  8. Release the parking brake.

  9. Drive the vehicle at an average of approximately 40 km/h (25 mph) or more until the total engine operation time is 10 minutes or more [B].

    CAUTION:

    When performing the confirmation driving pattern, obey all speed limits and traffic laws.

    Tech Tips


    • It is not necessary to maintain the vehicle speed at 40 km/h (25 mph) throughout the road test.

    • If the engine stops, further depress the accelerator pedal to restart the engine.

  10. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes [C].

  11. Read the DTCs (including pending DTCs).

    Tech Tips


    • If a DTC (include pending DTC) is output, the system is malfunctioning.

    • If a DTC (include pending DTC) is not output, perform the following procedure.

  12. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.

  13. Input the DTC: P3190 or P3191.

  14. Check the DTC judgment result.

    GTS Display Description
    NORMAL

    • DTC judgment completed

    • System normal
    ABNORMAL

    • DTC judgment completed

    • System abnormal
    INCOMPLETE

    • DTC judgment not completed

    • Perform driving pattern after confirming DTC enabling conditions
    N/A

    • Unable to perform DTC judgment

    • Number of DTCs which do not fulfill DTC preconditions has reached ECU memory limit

    Tech Tips

    If the judgment result shows INCOMPLETE or N/A, perform the Confirmation Driving Pattern and check the DTC judgment result again.

CAUTION / NOTICE / HINT

Tech Tips


  • Repeating this inspection for symptom confirmation may cause the SOC to drop, preventing the system from entering the READY-on state. In this case, use the THS charger to charge the HV battery.

  • Cranking the engine once causes the SOC to drop approximately 1%.

  • Charging the HV battery once (10 minutes) using the THS charger restores the SOC approximately 2%.

  • Charging the HV battery using the THS charger takes approximately 10 minutes when the HV battery temperature is 25°C (77°F) or approximately 30 minutes when the HV battery temperature is 0°C (32°F).

  • The THS charger is a supplemental charging device that charges the HV battery enough to enable the engine to start (the vehicle can enter the READY-on state).

  • Read freeze frame data using the GTS. The ECM records vehicle and driving condition information as freeze frame data the moment a DTC is stored. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.

PROCEDURE


  1. CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P3190, P3191 AND/OR P3193)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

    5. Check the DTCs and freeze frame data, and then write them down.

      Click here


      Powertrain > Engine and ECT > Trouble Codes
      Result
      Result Proceed to
      DTC P3190 or P3191 are output A
      DTC P3193 is output B
      DTC P3190, P3191 and/or P3193 and other DTCs are output C

      Tech Tips

      If any SFI system DTCs other than DTC P3190, P3191 or P3193 is output, perform troubleshooting for those DTCs first.


    B

    GO TO DTC P3193 Click here

    C

    GO TO DTC CHART Click here

    A

  2. CHECK SHORTAGE OF FUEL


    1. Check the amount of fuel remaining.

      OK
      There is enough fuel.

      Tech Tips


      • DTCs P3190, P3191 and/or P3193 may be output if the vehicle ran out of fuel in the past.

      • If not enough fuel is added, DTC P3190, P3191 or P3193 may be output again. If the engine cannot be started because the vehicle is out of fuel, add fuel until the fuel level warning light turns off.

      Result
      Proceed to
      OK
      NG

    NG

    REFILL FUEL

    OK

  3. CLEAR DTC


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.

      Click here


      Powertrain > Engine and ECT > Clear DTCs

    5. Turn the power switch off and wait for at least 30 seconds.

      Result
      Proceed to
      NEXT

    NEXT

  4. CHECK INTAKE SYSTEM


    1. Check the intake system for vacuum leaks.

      Click here

      OK
      No leaks in intake system.

      Tech Tips

      Perform "Inspection After Repair" after repairing or replacing the intake system.

      Click here

      Result
      Proceed to
      OK
      NG

    NG

    REPAIR OR REPLACE INTAKE SYSTEM

    OK

  5. CHECK FOR UNUSUAL NOISE OR VIBRATION WHEN STARTING ENGINE OR REVVING UP

    OK
    Unusual noise and vibration do not occur.
    Result
    Proceed to
    OK
    NG

    NG

    REPAIR OR REPLACE MALFUNCTIONING PARTS

    OK

  6. CHECK FUEL PRESSURE


    1. Check the fuel pressure.

      Click here

      Result
      Proceed to
      OK
      NG

    NG

    CHECK FUEL PUMP CONTROL CIRCUIT Click here

    OK

  7. INSPECT THROTTLE BODY WITH MOTOR ASSEMBLY


    1. Inspect the throttle body with motor assembly.

      Click here

      Tech Tips

      Perform "Inspection After Repair" after replacing the throttle body with motor assembly.

      Click here

      Result
      Proceed to
      OK
      NG

    NG

    REPLACE THROTTLE BODY WITH MOTOR ASSEMBLY Click here

    OK

  8. INSPECT MASS AIR FLOW METER SUB-ASSEMBLY


    1. Inspect the mass air flow meter sub-assembly.

      Click here

      Tech Tips

      Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly.

      Click here

      Result
      Proceed to
      OK
      NG

    NG

    REPLACE MASS AIR FLOW METER SUB-ASSEMBLY Click here

    OK

  9. INSPECT ENGINE COOLANT TEMPERATURE SENSOR


    1. Inspect the engine coolant temperature sensor.

      Click here

      Tech Tips

      Perform "Inspection After Repair" after replacing the engine coolant temperature sensor.

      Click here

      Result
      Proceed to
      OK
      NG

    NG

    REPLACE ENGINE COOLANT TEMPERATURE SENSOR Click here

    OK

  10. INSPECT CRANKSHAFT POSITION SENSOR


    1. Inspect the crankshaft position sensor.

      Click here

      Result
      Proceed to
      OK
      NG

    NG

    REPLACE CRANKSHAFT POSITION SENSOR Click here

    OK

  11. PERFORM ACTIVE TEST USING GTS (CONTROL THE EGR STEP POSITION)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Put the engine in inspection mode (maintenance mode).

      Click here


      Powertrain > Hybrid Control > Utility
      Tester Display
      Inspection Mode

    5. Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher.

      Tech Tips

      The A/C switch and all accessory switches should be off.

    6. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the EGR Step Position / Primary / MAP and Throttle Idle Position.


      Powertrain > Engine and ECT > Active Test
      Active Test Display
      Control the EGR Step Position
      Data List Display
      MAP
      Throttle Idle Position

    7. Confirm that the Throttle Idle Position is ON and check the MAP values in the Data List while performing the Active Test.

      Tech Tips


      • Do not leave the EGR valve open for 10 seconds or more during the Active Test.

      • Be sure to return the EGR valve to step 0 when the Active Test is completed.

      • Do not open the EGR valve 30 steps or more during the Active Test.

      OK
      MAP change in response to EGR step position when Throttle Idle Position is ON in Data List.
      Standard
      - EGR Step Position (Active Test)
      0 Steps 0 to 30 Steps

      MAP

      (Data List)

      		 (EGR valve is fully closed) MAP value is at least +10 kPa (75 mmHg) higher than when EGR valve is fully closed

      Tech Tips


      • While performing the Active Test, if the increase in the value of MAP is small, the EGR valve assembly may be a malfunctioning.

      • Even if the EGR valve assembly is malfunctioning, rough idling or an increase in the value of MAP may occur while performing the Active Test. However, the amount that the value of MAP increases will be smaller than normal.

      • If there are starting problems and the Active Test cannot be performed, perform the EGR valve assembly inspection in the next step.

      Result
      Proceed to
      OK
      NG

    OK

    GO TO STEP 13 Click here

    NG

  12. INSPECT EGR VALVE ASSEMBLY


    1. Remove the EGR valve assembly.

      Click here

    2. Check if the EGR valve is stuck open.

      OK
      EGR valve is tightly closed.

      Tech Tips

      Perform "Inspection After Repair" after replacing the EGR valve assembly.

      Click here

      Result
      Proceed to
      OK
      NG

    NG

    REPLACE EGR VALVE ASSEMBLY Click here

    OK

  13. REPLACE CAMSHAFT POSITION SENSOR


    1. Replace the camshaft position sensor.

      Click here

      Result
      Proceed to
      NEXT

    NEXT

  14. CHECK WHETHER DTC OUTPUT RECURS (DTC P3190 OR P3191)


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.

      Click here


      Powertrain > Engine and ECT > Clear DTCs

    5. Turn the power switch off and wait for at least 30 seconds.

    6. Turn the power switch on (READY).

    7. Turn the GTS on.

    8. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.

    9. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

    10. Read the DTCs.


      Powertrain > Engine and ECT > Trouble Codes
      Result
      Result Proceed to
      DTC P3190 or P3191 is output A
      DTCs are not output B

    B

    END

    A

  15. REPLACE ECM


    1. Replace the ECM.

      Click here

      Result
      Proceed to
      NEXT

    NEXT

  16. CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED


    1. Connect the GTS to the DLC3.

    2. Turn the power switch on (IG).

    3. Turn the GTS on.

    4. Clear the DTCs.

      Click here


      Powertrain > Engine and ECT > Clear DTCs

    5. Turn the power switch off and wait for 30 seconds.

    6. Turn the power switch on (READY).

    7. Turn the GTS on.

    8. Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.

    9. Enter the following menus: Powertrain / Engine and ECT / Trouble Codes.

    10. Read the DTCs.


      Powertrain > Engine and ECT > Trouble Codes
      Result
      Proceed to
      NEXT

    NEXT

    END