FUEL PUMP(w/o Canister Pump Module) REASSEMBLY

CAUTION / NOTICE / HINT

Note

Do not try to remove the black nylon tube as it is welded to the fuel suction tube assembly.

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Tech Tips

Perform "Inspection After Repairs" after replacing the fuel pump.


PROCEDURE


  1. INSTALL FUEL PUMP ASSEMBLY WITH FILTER

    Tech Tips

    Perform "Inspection After Repairs" after replacing the fuel pump.



    1. A01H78DC02
      *1 Fuel Pump Spacer
      *2 New O-Ring

      Apply gasoline to a new O-ring. Then install the fuel pump spacer and O-ring to the fuel pump assembly with filter.

    2. Connect the fuel pump harness connector.

    3. Attach the 5 claws of the fuel filter assembly and install the fuel pump assembly with filter.

  2. INSTALL NO. 1 FUEL SUCTION SUPPORT


    1. Attach the 2 claws and install the No. 1 fuel suction support to the fuel filter assembly.

  3. INSTALL NO. 1 FUEL SUB-TANK


    1. Apply gasoline to a new O-ring and install it to the jet pump.

    2. A01H845

      Install the jet pump while aligning it to the installation position of the No. 1 fuel sub-tank.

    3. Attach the claw to install the jet pump nozzle.

    4. Push the 2 claws into the holes and install the No. 1 fuel sub-tank to the fuel filter assembly.

    5. A01CN4S

      Connect the fuel pump harness connector.

    6. Install the No. 2 fuel tank cushion and No. 3 fuel tank cushion to the fuel suction plate sub-assembly, then install them to the No. 1 fuel sub-tank.

    7. Install a new fuel tank pipe setting holder.

      Tech Tips

      Slightly lower the fuel suction plate sub-assembly to install the fuel tank pipe setting holder.