FUEL PUMP(w/o Canister Pump Module) DISASSEMBLY

CAUTION / NOTICE / HINT

Note

Do not try to remove the black nylon tube as it is welded to the fuel suction tube assembly.

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PROCEDURE


  1. REMOVE NO. 1 FUEL SUB-TANK


    1. A01CN4S

      Disconnect the fuel pump harness connector.

    2. A01H5OXC01
      *1 Fuel Suction Plate Sub-assembly
      *2 Fuel Tank Pipe Setting Holder
      B002HVY Lower

      Using needle nose pliers, remove the fuel tank pipe setting holder.

      Tech Tips

      Slightly lower the fuel suction plate sub-assembly to remove the fuel tank pipe setting holder.

    3. A01CQIF

      Remove the No. 2 fuel tank cushion and No. 3 fuel tank cushion from the fuel suction plate sub-assembly.

    4. A01H7RF

      Using a screwdriver with its tip wrapped with protective tape, detach the 2 claws and remove the fuel filter assembly from the No. 1 fuel sub-tank.

    5. A01H81Z

      Detach the claw of the jet pump nozzle.

    6. A01H623C04
      *1 Jet Pump
      *a Protective Tape

      Using a screwdriver with protective tape wrapped around it, remove the jet pump from the No. 1 fuel sub-tank.

      Tech Tips

      Tape the screwdriver tip before use.

    7. A01H7QJC01
      *1 Jet Pump
      *2 O-Ring

      Remove the O-ring from the jet pump.

  2. REMOVE NO. 1 FUEL SUCTION SUPPORT


    1. A01H6RC

      Using needle-nose pliers, detach the 2 claws and remove the No. 1 fuel suction support from the fuel filter assembly.

  3. REMOVE FUEL PUMP ASSEMBLY WITH FILTER


    1. A01H65DC04
      *1 Fuel Main Tube

      Using a screwdriver with its tip wrapped with protective tape, detach the 5 claws and remove the fuel filter assembly from the fuel pump assembly with filter.

      Note

      When detaching the claws, do not disconnect the fuel main tube.

    2. A01H84Q

      Disconnect the fuel pump harness connector.

    3. A01H78DC01
      *1 O-Ring
      *2 Fuel Pump Spacer

      Remove the O-ring from the fuel pump assembly with filter.

    4. Remove the fuel pump spacer from the fuel pump assembly with filter.