CYLINDER HEAD GASKET REMOVAL

PROCEDURE


  1. REMOVE TIMING CHAIN COVER ASSEMBLY

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  2. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

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  3. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

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  4. REMOVE WATER BY-PASS PIPE (w/ EGR System)

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  5. REMOVE EGR COOLER ASSEMBLY (w/ EGR System)

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  6. REMOVE NO. 5 WATER BY-PASS HOSE (w/o EGR System)

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  7. REMOVE NO. 1 WATER BY-PASS PIPE (w/o EGR System)

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  8. REMOVE EGR VALVE ASSEMBLY (w/ EGR System)

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  9. REMOVE NO. 3 WATER BY-PASS HOSE

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  10. REMOVE NO. 1 WATER BY-PASS HOSE (w/ EGR System)

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  11. REMOVE NO. 1 EGR PIPE (w/ EGR System)

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  12. REMOVE NO. 3 WATER BY-PASS PIPE (w/o EGR System)

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  13. REMOVE INTAKE MANIFOLD

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  14. REMOVE FUEL DELIVERY PIPE

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  15. REMOVE INJECTOR VIBRATION INSULATOR

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  16. SET NO. 1 CYLINDER TO TDC/COMPRESSION

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  17. REMOVE TIMING CHAIN GUIDE

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  18. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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  19. REMOVE CHAIN TENSIONER SLIPPER

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  20. REMOVE CHAIN SUB-ASSEMBLY

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  21. REMOVE NO. 1 CHAIN VIBRATION DAMPER

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  22. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY

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  23. REMOVE CAMSHAFT TIMING SPROCKET

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  24. REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY

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  25. REMOVE CAMSHAFT BEARING CAP

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  26. REMOVE OIL CONTROL VALVE FILTER

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  27. REMOVE CAMSHAFT

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  28. REMOVE NO. 2 CAMSHAFT

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  29. REMOVE NO. 1 CAMSHAFT BEARING

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  30. REMOVE NO. 2 CAMSHAFT BEARING

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  31. REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

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  32. REMOVE VALVE LASH ADJUSTER ASSEMBLY

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  33. REMOVE VALVE STEM CAP

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  34. REMOVE CYLINDER HEAD SUB-ASSEMBLY


    1. A0001ZXN02

      Using a 10 mm bi-hexagon wrench, uniformly loosen the 10 cylinder head set bolts in the sequence shown in the illustration. Remove the 10 cylinder head set bolts and plate washers.

      Note


      • Be careful not to drop plate washers into the cylinder head sub-assembly.

      • Head warpage or cracking could result from removing bolts in an incorrect order.

      Tech Tips

      Be sure to keep the removed parts separate for each installation position.

    2. Remove the cylinder head sub-assembly.

  35. REMOVE CYLINDER HEAD GASKET


    1. Remove the cylinder head gasket from the cylinder block.

  36. INSPECT CYLINDER HEAD SET BOLT

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  37. INSPECT CYLINDER HEAD SUB-ASSEMBLY

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