HV RELAY ASSEMBLY REMOVAL

PROCEDURE


  1. PRECAUTION

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  2. CHECK FOR DTC


    1. Check for DTCs.

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      Note

      Confirm that P0AA6 (Hybrid Battery Voltage System Isolation Fault) is not output before removing or installing an HV battery module. If this DTC is output, perform troubleshooting for this DTC first.

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  3. REMOVE SERVICE PLUG GRIP

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  4. DISCONNECT WIRE HARNESS

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  5. DISCONNECT INVERTER RESERVE TANK ASSEMBLY

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  6. REMOVE NO. 1 INVERTER RESERVE TANK BRACKET (for 2WD)

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  7. REMOVE CONNECTOR COVER ASSEMBLY

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  8. CHECK TERMINAL VOLTAGE

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  9. INSTALL CONNECTOR COVER ASSEMBLY

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  10. REMOVE REAR SEAT ASSEMBLY

    for Manual Seat: Click here

    for Power Seat: Click here

  11. REMOVE NO. 2 HYBRID VEHICLE BATTERY SHIELD REINFORCEMENT

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  12. REMOVE HV BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Wear insulated gloves and use insulated tools.


    1. B002HIXC01
      *a Ground Terminal

      Using an insulated tool, remove the 3 nuts, and disconnect the 2 No. 2 frame wires (high-voltage cables) and ground terminal.

    2. B002KEQ

      Disconnect the 4 connectors.

      Note

      Insulate the removed connector with insulating tape.

    3. B002KOZ

      Remove the 3 nuts and hybrid junction block assembly.

      Note

      If the hybrid battery junction block assembly has been dropped, replace it with a new one.