FRAME WIRE INSTALLATION

PROCEDURE


  1. INSTALL WIRE HARNESS CLAMP BRACKET


    1. Install wire harness clamp bracket D with the 2 nuts.

      Torque:
      7.7 N*m  { 79 kgf*cm, 68 in.*lbf }
      B002I1ZC02
      *A for AWD *B for 2WD
    2. B002J1T

      Install wire harness clamp bracket C with the 2 nuts.

      Torque:
      7.7 N*m  { 79 kgf*cm, 68 in.*lbf }
    3. B002K1P

      Install wire harness clamp bracket B with the nut.

      Torque:
      7.7 N*m  { 79 kgf*cm, 68 in.*lbf }
    4. B002KYL

      Install wire harness clamp bracket A with the nut.

      Torque:
      7.7 N*m  { 79 kgf*cm, 68 in.*lbf }

  2. INSTALL NO. 2 FRAME WIRE

    CAUTION:

    Be sure to wear insulated gloves.


    1. for AWD:

      Install the No. 2 frame wire with 4 new stud clamps.

      B002HDDC02
      *a Stud Clamp - -

    2. for 2WD:

      Install the No. 2 frame wire with 2 new stud clamps.

      B002IDEC02
      *a Stud Clamp - -

    3. for AWD:


      1. B002K2DC02
        *1 No. 2 Frame Wire
        *a Arrow
        *b Matchmark
        B002I10 Front of the Vehicle

        Pass the No. 2 frame wire through the cabin and secure it to the floor panel.

        Note

        Install with the arrow aligned in the front direction of the vehicle.

        Tech Tips

        Align the matchmark with the position shown in the illustration.

      2. Install the No. 2 frame wire with the 2 nuts.

        Torque:
        7.7 N*m  { 79 kgf*cm, 68 in.*lbf }

    4. for 2WD:


      1. B002H8YC02
        *1 No. 2 Frame Wire
        *a Arrow
        *b Matchmark
        B002I10 Front of the Vehicle

        Pass the No. 2 frame wire through the cabin and secure it to the floor panel.

        Note

        Install with the arrow aligned in the front direction of the vehicle.

        Tech Tips

        Align the matchmark with the position shown in the illustration.

      2. Install the No. 2 frame wire with the nut.

        Torque:
        7.7 N*m  { 79 kgf*cm, 68 in.*lbf }
    5. B002INDE01

      for AWD:

      Connect the No. 2 frame wire (rear motor high-voltage cable side) with the 3 nuts.

      Torque:
      Nut A
      7.7 N*m  { 79 kgf*cm, 68 in.*lbf }
      Nut B
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }
    6. B002KBNE02

      Install the No. 2 frame wire with the nut and bolt.

      Torque:
      Nut A
      7.7 N*m  { 79 kgf*cm, 68 in.*lbf }
      Bolt B
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }
    7. B002I4F

      Install the No. 2 frame wire with the nut.

      Torque:
      7.7 N*m  { 79 kgf*cm, 68 in.*lbf }
    8. B002JPZC02
      *A for AWD
      *B for 2WD

      Secure the No. 2 frame wire with the 2 clamps.

    9. B002JY3

      Install the No. 2 frame wire with the bolt.

      Torque:
      7.7 N*m  { 79 kgf*cm, 68 in.*lbf }
    10. B002HSR

      Install the No. 2 frame wire with the 2 clamps.

    11. B002K50C02
      *A for AWD
      *B for 2WD

      Install the bolt and clamp, and connect the No. 2 frame wire to the inverter with converter assembly.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note


      • When connecting the No. 2 frame wire, do not damage the terminals, connector housing and inverter with converter assembly.

      • Do not touch the connector rubber seal and terminal.

      • Do not allow any foreign objects or water to enter the inverter with converter assembly.

    12. B002KS4

      for AWD:

      Using a tool wrapped with electrical tape, secure the No. 2 frame wire (rear motor high-voltage cable side) to the inverter with converter assembly with the 3 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note


      • Make sure that the terminal is installed securely.

      • Make sure that the bolts are fully tightened.

    13. for AWD:

      Using an insulated tool, install the upper inverter cover (rear motor high-voltage cable side) with the 2 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      Note


      • Do not touch the rubber seal of the upper inverter cover.

      • Confirm that the rubber seal of the upper inverter cover is securely installed, then install the cover.

      • Make sure that the interlock is fully engaged.

    14. B002IZQ

      for AWD:

      Secure the No. 2 frame wire (rear motor high-voltage cable side) to the air cleaner bracket with the clamp.

    15. B002ISM

      Attach the 2 claws and connect the wire harness with the nut.

      Torque:
      8.4 N*m  { 86 kgf*cm, 74 in.*lbf }

    16. Connect the 3 connectors.

    17. Install the relay block cover.

  3. INSTALL NO. 14 WIRING HARNESS PROTECTOR


    1. B002J1SC02
      *A for AWD
      *B for 2WD

      Install a new stud clamp and attach the clamp.

    2. Install the No. 14 wiring harness protector with the nut.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

  4. INSTALL NO. 13 WIRING HARNESS PROTECTOR


    1. B002J33

      Install the No. 13 wiring harness protector with the clamp, nut and bolt.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

  5. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  6. INSTALL NO. 1 FRONT LOWER FLOOR HEAT INSULATOR


    1. Install the No. 1 front lower floor heat insulator with the 2 bolts and nut.

      Torque:
      4.9 N*m  { 50 kgf*cm, 43 in.*lbf }

  7. CONNECT HV BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Be sure to wear insulated gloves.


    1. B002JETC02
      *a No. 2 Frame Wire
      *b Ground Terminal

      Using a tool wrapped with electrical tape, connect the 2 No. 2 frame wires (high-voltage cables) and ground terminal with the 3 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  8. HIGH VOLTAGE CABLE CONNECTION CONDITION

    CAUTION:

    Wear insulated gloves and protective goggles.


    1. Make sure that the wire harnesses are securely installed.

      B002J6RC02
      *1 No. 2 Frame Wire *2 Hybrid Battery Junction Block Assembly

      Note


      • Make sure that the ends of the No. 2 frame wire are not crossed over each other.

      • Be sure to connect the No. 2 frame wires to the correct terminals.

      • The connectors should be connected securely.

      • Make sure that the nuts are fully tightened.

  9. INSTALL NO. 2 HYBRID VEHICLE BATTERY SHIELD REINFORCEMENT

    CAUTION:

    Wear insulated gloves and use insulated tools.


    1. B002HKEC04
      *a Press to Lock

      Temporarily install bolt A and then using an insulated tool, install bolt B.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    2. Using an insulated tool, secure the No. 2 hybrid vehicle battery shield reinforcement with the 7 bolts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

    3. Install the No. 2 hybrid vehicle battery shield reinforcement, and press the 2 battery cover lock strikers to lock the cover.

  10. CONNECT POSITIVE AUXILIARY BATTERY TERMINAL

    Click here

  11. INSTALL VOLTAGE INVERTER ASSEMBLY (w/ Voltage Inverter)

    Click here

  12. INSTALL BATTERY TERMINAL CONNECTOR COVER

  13. CONNECT ENGINE WIRE

    Click here

  14. INSTALL CONNECTOR COVER ASSEMBLY

    Click here

  15. INSTALL NO. 1 INVERTER RESERVE TANK BRACKET (for 2WD)

    Click here

  16. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  17. INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

    Click here

  18. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  19. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

    Click here

  20. CONNECT INVERTER RESERVE TANK ASSEMBLY


    1. Connect the inverter reserve tank assembly to the inverter with converter assembly with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  21. CONNECT WIRE HARNESS

    Click here

  22. INSTALL RADIATOR SUPPORT OPENING COVER

    Click here

  23. INSTALL REAR SEAT ASSEMBLY


  24. INSTALL FUEL TANK SUB-ASSEMBLY


  25. INSTALL SERVICE PLUG GRIP

    Click here