HV RELAY ASSEMBLY INSTALLATION

PROCEDURE


  1. INSTALL HV BATTERY JUNCTION BLOCK ASSEMBLY

    CAUTION:

    Wear insulated gloves and use insulated tools.


    1. Install the hybrid battery junction block assembly with the 3 nuts.

      Torque:
      7.5 N*m  { 76 kgf*cm, 66 in.*lbf }

      Note

      If the hybrid battery junction block assembly has been dropped, replace it with a new one.

    2. B002KEQ

      Connect the 4 connectors.

      Note

      Make sure that the connectors are securely attached.

    3. B002HIXC01
      *a Ground Terminal

      Using an insulated tool wrapped with electrical tape, connect the 2 No. 2 frame wires (high-voltage cables) and ground terminal with the 3 nuts.

      Torque:
      9.0 N*m  { 92 kgf*cm, 80 in.*lbf }

  2. HIGH VOLTAGE CABLE CONNECTION CONDITION

    Click here

  3. INSTALL NO. 2 HYBRID VEHICLE BATTERY SHIELD REINFORCEMENT

    Click here

  4. INSTALL REAR SEAT ASSEMBLY

    for Manual Seat: Click here

    for Power Seat: Click here

  5. INSTALL NO. 1 INVERTER RESERVE TANK BRACKET (for 2WD)

    Click here

  6. CONNECT INVERTER RESERVE TANK ASSEMBLY

    Click here

  7. CONNECT WIRE HARNESS

    Click here

  8. INSTALL SERVICE PLUG GRIP

    Click here

  9. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here