REAR DOOR DISASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The following procedure is for the LH side.

PROCEDURE


  1. PRECAUTION

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A002B7M

      Using a moulding remover, disengage the 3 claws and remove the rear door inside handle bezel plug.

  4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR UPPER ARMREST BASE PANEL


    1. A002CN4

      Using a moulding remover, disengage the 2 clips, 2 claws and 2 guides.

    2. Disconnect the connector and remove the rear power window regulator switch assembly with rear door upper armrest base panel.

  5. REMOVE REAR DOOR REAR GUIDE SEAL


    1. A002AH0

      Disengage the 3 clips and claw to remove the rear door rear guide seal.

  6. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. A0029D4C01
      B004057 Protective Tape

      Put protective tape around the rear door panel.

    2. A002CK7C01
      *a Protective Tape

      Using a screwdriver with its tip wrapped with protective tape, disengage the claw and open the cover.

    3. A0026X0

      Remove the 3 screws.

    4. A0028XS

      Disengage the 9 clips and claw, and remove the rear door trim board sub-assembly as shown in the illustration.

    5. w/ Illumination:


      1. Disconnect the connector.

    6. A0027KZ

      Disconnect the rear door lock remote control cable assembly and rear door inside locking cable assembly.

  7. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A002C8M

      Disengage the 2 claws and guide, and remove the rear door inside handle sub-assembly.

  8. REMOVE REAR SPEAKER ASSEMBLY

    Click here

  9. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP


    1. A002C0O

      Disengage the 7 claws and remove the rear door inner glass weatherstrip as shown in the illustration.

  10. REMOVE REAR CURTAIN SUB-ASSEMBLY (w/ Rear Door Sunshade)


    1. A0027KN

      Remove the 7 screws.

    2. Disengage the 3 guides and remove the rear curtain sub-assembly.

  11. REMOVE REAR DOOR SERVICE HOLE COVER


    1. A002AA6

      Disconnect the 2 connectors.

    2. Disengage the 2 clamps and remove the rear door service hole cover.

      Tech Tips

      Remove any remaining butyl tape from the rear door panel.

  12. REMOVE REAR DOOR PANEL PROTECTOR


    1. A0028J8

      Disengage the clip, claw and 2 guides, and remove the rear door panel protector.

  13. REMOVE REAR DOOR CHECK ASSEMBLY


    1. A0027OEC01
      B003ZIE Bolt
      B003Z8F Nut

      Remove the bolt, 2 nuts and rear door check assembly.

  14. REMOVE REAR DOOR WEATHERSTRIP


    1. A0026XU

      Using a clip remover, disengage the 20 clips and remove the rear door weatherstrip.

  15. REMOVE REAR DOOR GLASS RUN


    1. A002ATU

      Remove the rear door glass run.

  16. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    1. A0027PFC01
      B003ZIE Bolt
      B003Z8F Nut
      B003ZMU Screw

      Remove the 2 bolts and nut.

    2. Remove the screw and rear door window division bar sub-assembly.

  17. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


    1. A0028RB

      Remove the grommet.

    2. Connect the cable to the negative (-) battery terminal.

    3. Connect the rear power window regulator switch assembly and move the rear door glass sub-assembly so that the door glass bolts can be seen.

    4. Disconnect the cable from the negative (-) battery terminal.

    5. Disconnect the rear power window regulator switch assembly.

    6. A0029MJ

      Remove the 2 bolts.

      Note

      Do not damage the rear door glass sub-assembly.

    7. A002BC1

      Remove the rear door glass sub-assembly as shown in the illustration.

      Note

      Do not damage the rear door glass sub-assembly.

  18. REMOVE REAR DOOR WINDOW REGULATOR ASSEMBLY


    1. A0027EKC01
      *a Temporary Bolt

      Loosen the temporary bolt.

      Note

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator assembly may fall and cause damage.

    2. Remove the 5 bolts.

    3. Remove the rear door window regulator assembly.

    4. Remove the temporary bolt from the rear door window regulator assembly.

  19. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY


    1. A002AEE

      Using a T25 "TORX" socket wrench, remove the 3 screws and power window regulator motor assembly.

  20. REMOVE REAR DOOR LOCK WITH MOTOR ASSEMBLY


    1. A002AFFC01
      *a Release Plate

      Using a T30 "TORX" socket wrench, remove the 3 screws.

    2. Move the rear door lock with motor assembly downward to disconnect it from the release plate of the rear door outside handle frame sub-assembly and remove the rear door lock with motor assembly.

    3. When reusing the rear door lock with motor assembly:


      1. A0028PC

        Remove the door lock wiring harness seal from the rear door lock with motor assembly.

  21. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. A0027ZL

      Using a screwdriver, disengage the 2 claws as shown in the illustration.

    2. A002BVL

      Remove the rear door lock remote control cable assembly as shown in the illustration.

  22. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. A002COO

      Remove the rear door inside locking cable assembly as shown in the illustration.

  23. REMOVE REAR DOOR OUTSIDE HANDLE COVER


    1. A0029GO

      Using a T30 "TORX" socket wrench, loosen the screw.

      Tech Tips

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the claw and remove the rear door outside handle cover.

  24. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A0028ES

      Pull and hold the release plate of the rear door outside handle frame sub-assembly as shown in the illustration.

      Note

      The release plate may interfere with the rear door outside handle assembly and may be damaged when removing the rear door outside handle assembly, unless it is pulled and held.

    2. A00275M

      Remove the rear door outside handle assembly as shown in the illustration.

  25. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A002CN6

      Disengage the 3 claws and remove the rear door front outside handle pad.

  26. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A002835

      Disengage the 2 claws and remove the rear door rear outside handle pad.

  27. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. A0028DOC01
      *A Inside
      *B Outside

      Using a T30 "TORX" socket wrench, loosen the screw.

    2. Slide the rear door outside handle frame sub-assembly to disengage the claw, and then remove it.

  28. REMOVE REAR DOOR FRAME GARNISH (w/o Rear Door Sunshade)


    1. A0029D7

      Disengage the 3 claws and remove the rear door frame garnish.

  29. REMOVE REAR DOOR FRAME GARNISH (w/ Rear Door Sunshade)


    1. A00298T

      Disengage the 3 claws and remove the rear door frame garnish.

  30. REMOVE REAR DOOR PANEL CUSHION


    1. A0027C8

      Disengage the 2 claws and remove the 2 rear door panel cushions.

  31. REMOVE REAR DOOR VENT SEAL


    1. A002BNWN01

      Remove the rear door vent seal.

  32. REMOVE REAR DOOR LOWER HOLE COVER


    1. A002AIAN01

      Remove the rear door lower hole cover.

  33. REMOVE UPPER QUARTER WINDOW STOP


    1. A002CM6

      Remove the upper quarter window stop.

  34. REMOVE REAR DOOR BELT MOULDING ASSEMBLY

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  35. REMOVE REAR DOOR FRONT WINDOW FRAME MOULDING

    Click here

  36. REMOVE REAR DOOR REAR WINDOW FRAME MOULDING

    Click here

  37. REMOVE REAR DOOR UPPER WINDOW FRAME MOULDING

    Click here

  38. REMOVE REAR DOOR REAR UPPER OUTSIDE MOULDING

    Click here

  39. REMOVE REAR DOOR NO. 3 WEATHERSTRIP


    1. A002A2MC01
      B004057 Double-sided Tape

      Disengage the claw and remove the rear door No. 3 weatherstrip.

  40. REMOVE FRONT INNER BLACK OUT TAPE

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  41. REMOVE REAR INNER BLACK OUT TAPE

    Click here

  42. REMOVE UPPER INNER BLACK OUT TAPE

    Click here

  43. REMOVE REAR DOOR LOWER OUTSIDE MOULDING SUB-ASSEMBLY

    Click here

  44. REMOVE NO. 1 OUTSIDE MOULDING RETAINER


    1. A002B72

      Disengage the 2 clips as shown in the illustration.

    2. A0029Z0

      Disengage the 2 clips and remove the 2 No. 1 outside moulding retainers.

  45. REMOVE NO. 1 OUTSIDE MOULDING RETAINER


    1. A00282A

      Remove the screw.

    2. A002BJI

      Disengage the clip and remove the No. 1 outside moulding retainer.

  46. REMOVE REAR DOOR NO. 2 WEATHERSTRIP


    1. A0027RX

      Using a clip remover, disengage the 6 clips and remove the rear door No. 2 weatherstrip.

  47. REMOVE REAR DOOR OUTSIDE MOULDING SUB-ASSEMBLY

    Click here

  48. REMOVE REAR DOOR UPPER OUTSIDE MOULDING PAD

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